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2024-384-E-AMS-National Power-Piedmont Food Processing Center - Provide and Install Generator
Revised 01/24 1 [Departmental Use Only] TITLE PFPC Generator FY 2023-2024 NORTH CAROLINA CONSTRUCTION AGREEMENT UNDER $250,000.00 ORANGE COUNTY THIS CONSTRUCTION AGREEMENT (hereinafter called “Agreement”), made as of the 25th day of June, 2024, by and between National Power LLC, (hereinafter called the “Contractor”), and Orange County, a political subdivision of the State of North Carolina, (hereinafter called the “County,” “Orange County,” or “Owner”). W I T N E S S E T H: That the Contractor and the Owner, for the consideration herein named, agree as follows: 1. CONTRACT DOCUMENTS; PRIORITY The Contract Documents consist of this Agreement, the Request for Proposals, Proposal, Construction Drawings, and Written Specifications. The Contract Documents form the Contract. In the event of any inconsistency between or among the Contract Documents the Contract Documents shall be interpreted in the following order of priority: a. This Agreement. b. Designer Approved Bulletins and Field Orders. c. Request for Proposals and addenda thereto. d. Proposal. 2. SCOPE OF WORK The Contractor shall furnish and deliver all of the materials, and perform all of the work required by this Agreement within the time period stipulated in a written Notice-to-Proceed to be executed by the Contractor and Owner and in accordance with the following enumerated documents, which are made a part hereof as if fully contained herein: a. Construction Drawings prepared by NA (Sheet dated ) b. Written specifications prepared by the project engineer. c. National Power, LLC proposal dated June 7, 2024 which fully describes the work to be performed. Such work will hereafter be called the “Work”. d. Related documents listed under Section 1 above. 3. TERM AND SCHEDULING a. The Contractor agrees to commence work pursuant to the written Notice to Proceed. b. The Contractor agrees to complete substantially all Work by June 30, 2025. Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Revised 01/24 2 c. Time is of the essence with respect to all dates specified in the Contract Documents as Completion Dates. d. The Contractor shall perform the Work in the time, manner, and form required by the Contract Documents and as stipulated in a written Notice-to-Proceed to be executed by the Contractor and Owner. e. It is expressly understood that the Owner will employ other contractors to perform work as a part of the Project whose work will be performed simultaneously and sequentially with the performance of the Work by the Contractor. It shall be necessary for the Contractor to coordinate its activities with such other contractors, particularly with respect to access to work areas, storage of materials and other common facilities. f. Should the Owner determine that the Contractor is behind schedule Owner may require, at no additional cost to the Owner, the Contractor to expedite and accelerate its efforts, including providing additional resources and working overtime, as necessary, to perform the Work in accordance with the approved project schedule. 4. STANDARD OF CARE a. The Contractor shall exercise reasonable care and diligence in performing the Work in accordance with the highest generally accepted standards of this type of Contractor practice throughout the United States and in accordance with applicable federal, state and local laws and regulations applicable to the performance of these services. Contractor is solely responsible for the professional quality, accuracy and timely completion and submission of all work. b. The Contractor shall not load or permit any part of the Work to be loaded with a weight that will endanger its safety, intended performance or configuration. c. Contractor shall be responsible for all errors or omissions caused by its employees, agents, contractors, or assigns in the performance of the Agreement. Contractor shall correct any and all errors, omissions, discrepancies, ambiguities, mistakes or conflicts at no additional cost to the Owner. d. Contractor is an independent contractor of Owner. Any and all employees of the Contractor engaged by the Contractor in the performance of any work or services required of the Contractor under this Agreement, shall be considered employees or agents of the Contractor only and not of the Owner, and any and all claims that may or might arise under any workers compensation or other law or contract on behalf of said employees while so engaged shall be the sole obligation and responsibility of the Contractor. e. If activities related to the performance of this Agreement require specific licenses, certifications, or related credentials Contractor represents that it or its employees, agents and subcontractors engaged in such activities possess such licenses, certifications, or credentials and that such licenses certifications, or credentials are current, active, and not in a state of suspension or revocation. Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Revised 01/24 3 f. The Contractor is responsible for all physical damage to owned or rented machinery, tools, equipment, forms, and other items owned, rented or used by the Contractor and Subcontractor(s) in the performance of the Work including all of Owner’s property in Contractor’s care, custody, or control, and all such property while it is in transit. g. The Contractor is solely responsible for obtaining all permits necessary to complete the Work in compliance with all local, state, and federal laws. 5. PAYMENT & TAXES a. The Owner hereby agrees to pay to the Contractor for the faithful performance of this Agreement and the Contractor hereby agrees to perform all of the Work for a sum not-to- exceed One Hunred Four Thousand, Two Hundred Fifty Dollars ($104,250.00). Not later than the fifth (5th) day of each calendar month the Contractor shall submit to the Owner’s Representative, generally the architect if an architect is retained on the Work, a Request for Payment for work done during the previous calendar month. i. The Request for Payment shall be in form of a standardized invoice or AIA Document G702-703 appropriately addressed to Owner’s Representative at PO Box 8181, Hillsborough, NC 27278 and shall show substantially the value of work done during the previous calendar month. ii. The amount due for payment shall be ninety-five percent (95%) of the value of work completed since the last Request for Payment and this amount shall be paid by the Owner on or before the last business day of the month. Owner shall retain five percent (5%). 1. Upon Owner’s Representative’s certification that ninety percent (90%) of the Work has been satisfactorily completed retainage may be discontinued. Retainage may be discontinued, at Owner’s Discretion, so long as work continues to be completed satisfactorily and on schedule. iii. Final payment shall not be due to the Contractor until thirty (30) days after one hundred percent (100%) of the Work, including punch list work, has been satisfactorily (as determined by the County) completed and an appropriate affidavit as required in Section 7(c) below has been received by Owner. b. Should Owner reasonably determine that Contractor has failed to perform the Work related to a Request for Payment, Owner, at its discretion may provide the Contractor ten (10) days to cure the breach. Owner may withhold the accompanying payment without penalty until such time as Contractor cures the breach. i. Should Contractor or its representatives fail to cure the breach within ten (10) days, or fail to reasonably agree to such modified schedule, Owner may immediately terminate this Agreement in writing, without penalty or incurring further obligation to Contractor. ii. This section shall not be interpreted to limit the definition of breach to the failure to perform the Work related to a Request for Payment. c. The Contractor has included in the Contract Price and shall pay all taxes assessed by any authority on the Work or the labor and materials used therein. It shall be the Contractor's responsibility to furnish the Owner documentary evidence showing the materials used and sales and use tax paid by the Contractor and each of its subcontractors. Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Revised 01/24 4 6. INSURANCE AND BONDS a. Minimum requirements – Contractor shall obtain, at its sole expense, Commercial General Liability Insurance, Automobile Insurance, Workers’ Compensation Insurance, and any additional insurance as may be required by Owner’s Risk Manager as such insurance requirements are described in the Orange County Risk Transfer Policy and Orange County Minimum Insurance Coverage Requirements (each document is incorporated herein by reference and may be viewed at http://www.orangecountync.gov/departments/purchasing_division/contracts.php). If Owner’s Risk Manager determines additional insurance coverage is required such additional insurance shall be designated here NA (if no additional insurance required mark N/A as being not applicable). Contractor shall not commence construction work until such insurance is in effect and certification thereof has been received by the Owner's Risk Manager. b. Performance Bonds – Contractor shall furnish bonds covering the faithful performance of the Contract and payment of all obligations arising under any of the Contract Documents or related in any way to the Work. Contractor shall immediately furnish a copy of such bonds to any requesting person who appears to be a potential beneficiary of bonds covering payment obligations arising under any of the Contract Documents. This subsection 6(b) applies only to Contracts of fifty thousand dollars ($50,000.00) or more where the total cost for the project is three hundred thousand dollars ($300,000.00) or more. 7. INDEMNITY a. To the extent authorized by North Carolina law the Contractor shall indemnify, without limitation, and hold harmless to the maximum extent permitted by law the Owner and its agents and employees from and against any and all claims, damages, losses and expenses, including attorney's fees, arising out of or resulting from the performance or nonperformance of the Work, provided that any such claim, damages, loss or expense (A) is attributable to bodily injury, sickness, disease or death or injury to, or destruction of, property, including the loss of use resulting therefrom; and (B) is caused in whole or in part by any breach of any provision of the Agreement or by any negligent or wrongful act or omission of the Contractor, any Subcontractor, or supplier of the Contractor, anyone directly or indirectly employed by any of them or anyone for whose acts any of them may be liable. The indemnification obligation under this paragraph shall not be limited in any way by any limitation of the amount or type of damages, compensation or benefits payable by or for the Contractor or any subcontractor under workers' compensation acts, disability benefits acts or other employee benefit acts. It is the intent of this section that the Contractor shall indemnify the County to the maximum extent allowed by law. b. The Contractor shall indemnify and hold harmless Owner from any lien of whatever type through the purchase of appropriate bonds and insurance as designated in Section 6 above. In the event any such lien is filed against Owner’s property Contractor shall, through such bonds and insurance or at Contractors expense, defend Owner against all such claims of lien. c. Upon completion of the Work the Contractor shall execute an affidavit stating there are no unpaid debts for any work that has been done or materials that have been furnished to the Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Revised 01/24 5 project prior to and as of the date of substantial completion and further stating that Contractor shall indemnify, save and protect Owner and Owner’s lender, if any, harmless from and against any and all claims, liabilities, losses, damages, causes of action, and expenses (including court costs and reasonable attorney’s fees related thereto) arising out of, in connection with, or resulting from any such debts and liens. Such indemnification shall be in a form and substance acceptable to Owner. d. By executing this Agreement Contractor agrees to abide by and be bound by the indemnification provisions herein. 8. DISPUTE RESOLUTION AND GOVERNING LAW a. Any dispute with respect to any provision of, or the performance or non-performance of, this Agreement shall be subject to the Dispute Resolution Rules and Procedures for Orange County Design, Building Construction, Renovation, and Repair Projects. The policy is incorporated herein by reference and may be viewed at http://www.orangecountync.gov/departments/purchasing_division/contracts.php). b. The laws of the State of North Carolina shall apply to the interpretation and enforcement of this Agreement. Any and all suits or actions to enforce, interpret or seek damages with respect to any provision of, or the performance or nonperformance of, this Agreement or the Contract shall be brought in the General Court of Justice of North Carolina sitting in Orange County, North Carolina and it is agreed by the parties that no other court shall have jurisdiction or venue with respect to such suits or actions. c. Notice of any claim by Owner or Contractor must be initiated by written notice to the other Party within thirty (30) days of the occurrence of the event giving rise to the claim or within thirty (30) days of the discovery of the event or condition giving rise to the claim, whichever is later. i. Should any claim be made, regardless of whether such claim is made by Owner or Contractor, Contractor shall continue to faithfully and diligently perform the Work in such a manner as to meet all scheduled timelines. Any failure to faithfully and diligently perform the Work may be deemed, by the Owner, a breach of the Contract. ii. If a claim is made such claim shall be made to the initial decision maker, if applicable, who may request more supporting data, reject the claim in whole or in part, approve the claim in whole or in part or advise the parties the claim is unable to be resolved. iii. If a claim is made by the Owner the Owner may, but is not obligated to, notify the surety. 9. NON–APPROPRIATION a. Contractor acknowledges that Owner is a governmental entity, and the validity of this Agreement is based upon the availability of public funding under the authority of its statutory mandate. b. In the event that public funds are unavailable or not appropriated for the performance of Owner’s obligations under this Agreement, then this Agreement shall automatically expire without penalty to Owner immediately upon written notice to Contractor of the Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Revised 01/24 6 unavailability or non-appropriation of public funds. It is expressly agreed that Owner shall not activate this non-appropriation provision for its convenience or to circumvent the requirements of this Agreement. c. In the event of a change in the Owner’s statutory authority, mandate or mandated functions, by state or federal legislative or regulatory action, which adversely affects Owner’s authority to continue its obligations under this Agreement, then this Agreement shall automatically terminate without penalty to Owner upon written notice to Contractor of such limitation or change in Owner’s legal authority. 10. NOTICES Any notice required by this Agreement shall be in writing and delivered by certified or registered mail, return receipt requested to the following: Owner: Contractor: Orange County National Power, LLC. Attn: A. Barnes Attn: Joel Cheek P.O. Box 8181 4541 Preslyn Dr. Hillsborough, NC 27278 Raleigh, NC 27616 11. MISCELLANEOUS a. Duties and Obligations imposed by the Contract Documents shall be in addition to any Duties and Obligations imposed by state, federal or local law, rules, regulations and ordinances. b. No act or failure to act by the Owner or Contractor shall constitute a waiver of any right or duty granted them under the Contract Documents, nor shall any act or failure to act constitute any approval except as specifically agreed in writing. c. The Work shall be tested and inspected as required by the Contract Documents and as required by law. Unless prohibited by law the costs of all such tests and inspections related to state and federal codes such as ADA, Administrative, Electrical, Plumbing, Mechanical and Building Codes shall be borne by the Contractor. The costs for material and structural testing shall be conducted by an independent third party at the expense of the Owner. Delays related to any of the aforementioned tests and inspections shall not be grounds for delaying the completion of the work. If any such tests and inspections reveal deficiencies in the Work such that the Work does not comply with terms or requirements of the Contract Documents and the requirements of any code or law the Contractor is solely responsible for the cost of bringing such deficiencies into compliance with the terms of the Contract Documents and any code or law. d. Should the Architect, if an architect is retained for the project involving the Work, or Owner reject any portion of the Work for failing to comply with the Contract Documents Contractor shall immediately, at Contractor’s expense, correct the Work. Any such rejection may be made before or after substantial completion. If applicable, any additional expense borne by the Architect under this section shall be paid at Contractor’s expense. e. The Contractor shall not assign any portion of this Agreement nor subcontract the Work in Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Revised 01/24 7 its entirety without the prior written consent of the Owner. f. By executing this Agreement Contractor affirms that Contractor and any subcontractors of Contractor are and shall remain in compliance with Article 2 of Chapter 64 of the North Carolina General Statutes. g. By executing this Agreement Contractor certifies that Contractor has not been identified, and has not utilized the services of any agent or subcontractor identified, on the list created by the State Treasurer pursuant to G.S. 147-86.58. h. By executing this Agreement Contractor certifies that Contractor has not been identified, and has not utilized the services of any agent or subcontractor identified, on the list created by the State Treasurer pursuant to G.S. 147-86.81. i. The County has designated (Angel Barnes) to act as the County's representative with respect to the Work and shall have the authority to render decisions within guidelines established by the County Manager or the County Board of Commissioners and shall be available during working hours as often as may be reasonably required to render decisions and to furnish information. j. Contractor shall at all times remain in compliance with all applicable local, state, and federal laws, rules, and regulations including but not limited to all state and federal non- discrimination laws, policies, rules, and regulations and the Orange County Non- Discrimination Policy and Orange County Living Wage Policy (each Orange County policy is incorporated herein by reference and may be viewed at http://www.orangecountync.gov/departments/purchasing_division/contracts.php). Any violation of the Orange County Non-Discrimination Policy is a breach of this Agreement and County may immediately terminate this Agreement without further obligation on the part of the County. This paragraph is not intended to limit and does not limit the definition of breach to discrimination. k. This Agreement together with any amendments or modifications may be executed electronically. All electronic signatures affixed hereto evidence the consent of the Parties to utilize electronic signatures and intent of the Parties to comply with Article 11A and Article 40 of North Carolina General Statute Chapter 66. l. In the event of a breach by Contractor Owner has sole authority to determine the reasonableness of Contractor’s actions to remedy such breach or complete the performance of its obligations. m. Upon request of the Owner, the Contractor shall submit to County all relevant documentation, including but not limited to, job cost records, to support its claims for final compensation and if such request is made final compensation shall not be due until all relevant documentation is received, reviewed, and approved by Owner. 12. CONSEQUENTIAL AND LIQUIDATED DAMAGES a. Owner and Contractor mutually waive any claim against each other for consequential damages. Consequential Damages include: Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Revised 01/24 8 i. Damages incurred by Owner for loss of use, income, financing, or business. ii. Damages incurred by Contractor for office expenses, including personnel, loss of financing, profit, income, business, damage to reputation, or any other non-direct damages. b. Liquidated damages shall be in accord with the Contract Documents. If the Contract Documents do not otherwise address liquidated damages, such damages shall be in the amount of five hundred dollars ($500.00) per day. 13. TERMINATION OR SUSPENSION a. The Owner may, without cause, order the Contractor to terminate, suspend, delay or interrupt the Work in whole or in part for such period of time as the Owner may determine. i. If Owner issues a written order to delay, suspend, or interrupt the Work, and such order is not due to or as a result of any fault on the part of the Contractor or any subcontractor, the Contractor may recover a per diem amount of five hundred dollars ($500.00) per day with a not-to-exceed limit of ten thousand dollars ($10,000.00). ii. In the event of termination by the Owner under this Agreement, the Contractor shall be entitled to receive its reasonable and documented direct costs incurred prior to the date Owner mails the notice of termination, including the cost of materials purchased for the Work, but only if such purchases cannot be canceled, or materials returned, or which material cannot reasonably be used by the Contractor on other work, and the cost of closing down the work in a safe and efficient manner. iii. If Owner elects to suspend or terminate the contract pursuant to subparagraphs 13.a.i. or 13 a.ii. the sole remedy available to the Contractor are those listed in said subparagraphs and Contractor is not entitled to any right to further claims for any amount owed or disputed or for payment of damages alleged to have been sustained as a result of Owner’s order to delay, suspend, or interrupt the Work. b. The Owner may, with cause, order the Contractor to suspend, delay or interrupt the Work in whole or in part for such period of time as the cause remains. i. If Owner issues a written order to delay, suspend, or interrupt the Work, and such order is due to or as a result of any fault on the part of the Contractor or any subcontractor, the Owner may reduce payment at a per diem amount of five hundred dollars ($500.00) per day for the full duration of the delay, suspension, or interruption. c. Contractor may terminate the Contract if, at the Owner’s written direction, the Work is stopped for thirty (30) consecutive days through no act or fault of the Contractor, their agents or employees, or a subcontractor or their agents or employees or any other person performing work pursuant to the Contract Documents. Contractor may terminate the Contract if a Court or other Public authority having jurisdiction enters a lawful order that Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Revised 01/24 9 requires all work to be stopped and such stoppage lasts for thirty (30) consecutive days. d. Either party may terminate this Agreement upon notice to the other party that obligations pursuant to this Agreement are made impossible due to declarations of emergency by Orange County or by North Carolina due to events directly impacting Orange County. Both parties shall remain responsible for all payment and performance due up to the receipt of such notice, but shall have no further obligation or responsibility beyond that date provided the terminating party has taken all reasonable steps to complete the performance of its obligations. 14. ENTIRE AGREEMENT All of the documents listed, referenced or described in this Agreement, the written Notice-to- Proceed, together with Modifications made or issued in accordance herewith are the Contract Documents, and the work, labor, materials and completed construction required by the Contract Documents and all parts thereof is the Work. The Contract Documents constitute the entire agreement between Owner and Contractor. This Agreement may be amended only by written instrument signed by both parties. Modifications may be evidenced by facsimile signatures. If any provision of the Agreement shall be declared invalid or unenforceable, the remainder of the Agreement shall continue in full force and effect. IN WITNESS WHEREOF, the Parties hereto have executed this Agreement as of the day and date first above written wholly or in a number of counterparts each of which shall, without proof or accounting for other counterparts, be deemed an original contract. ORANGE COUNTY CONTRACTOR ____________________________________ ________________________________________ Signature Signature County Manager ________________________________________ Printed Name and Title Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 JOEL CHEEK 7/5/2024 07/05/24 7/15/2024 Revised 01/24 10 ORANGE COUNTY—INTERNAL USE ONLY ______________________________________________________________________________ Finance Information Vendor Name: National Power, LLC Vendor Contact Person: Joel Cheek (Joel.Cheek@natpow.com) Phone: 919.861.6934 Address: 4541 Preslyn Dr City Raleigh State: NC Zip: 27616 Department: AMS/PFPC Amount: $104,250.00 Purpose: Piedmont Food Processing Center - Provide and Install Generator Budget Code(s): 34600030-800000-10076 Vendor # 57533 Vendor Status with NCSOS: Current - Active Vendor is a BOCC consultant: Yes No Contract Details Contract Type: New Amendment (Original Contract: ) (Most Recent Amendment ) Effective Date 06/25/2024 End Date 06/30/2025 Notice Date (Notice Purpose ) Award Approved by Board (Agenda Date: ); Made or Administered by AMS Signature Authority - BOCC Express Delegation (Agenda Date: ) - Policy 9.4: Under $5,000; Service Under $90,000; Construction Under $250,000 - Budget Policy Section XV (Capital Improvement Project: 10076) Bidding Informal Bidding ($30k-$90k); Formal RFP ($90k+); Other (<$30k); Exception(#Source Well #092222 Member # 125733) Department Affirmation This agreement is approved as to technical form and content and I as Department Director affirmatively state work on this project has not been initiated prior to execution of the agreement; OR This agreement is approved as to technical form and content. Services related to this agreement have already begun or been completed. Description of the nature of the emergency condition that was addressed: Department Director’s Signature ________________________________________ Date: ________ Information Technologies This agreement has been reviewed and is approved as to information technology content and specifications: Office of the Chief Information Officer___________________________________ Date: ________ Inapplicable because no hardware/software purchases or related services Risk Management This agreement is approved for sufficiency of insurance standards, specifications, and requirements: Office of the Risk Management Officer___________________________________ Date: _________ Financial Services This instrument has been pre-audited in the manner required by the Local Government Budget and Fiscal Control Act: Office of the Chief Financial Officer ____________________________________ Date: _________ Legal Services This agreement is approved as to legal form and sufficiency: Office of the County Attorney __________________________________________Date: ________ Clerk to the Board All Docusign contracts must be copied to the Clerk upon completion: occlerkdocs@orangecountync.gov The following signature block is for hard copies only and is not required for Docusign contracts: Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 7/6/2024 7/15/2024 7/15/2024 7/15/2024 Revised 01/24 11 Received for record retention: Office of the Clerk to the Board __________________________________________Date:_________ Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Engineering Submittal Package Project: Piedmont Food Processing Center Customer: Simpson Electrical, Inc. March 29, 2024 Project Manager: Sr. Power Solutions Consultant: Peter Kushmick Joel Cheek National Power, LLC National Power, LLC 4541 Preslyn Dr 919-861-6934 Raleigh, NC 27616 joel.cheek@natpow.com 980-260-8963 peter.kushmick@natpow.com Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 SPECIFICATION SHEET 0K4291 SG100 9.0L A0002846630 SPEC SHEET TX301 600A OPEN SER CONTROL PANEL AND OPTIONS 0172110SBY SPEC SHEET H-100 CONTROL PANEL 0604160SSD 21-LIGHT/RELAY PANEL DATA A0001726816 SUBM ESTOP BREAK GLASS G/H ALTERNATOR AND OPTIONS 0182610SSD ALT DATA SHT 130 KW 0187980SBY GENPROTECT DATA SHEET UNIT OPTIONS 0161970SBY BATTERY INDEX 0163180SBY SERIES 2000 ENCL SPEC 0172520SBY SPEC SHEET G26 CIRCUIT BK 0180230SBY SPEC SHEET RHINO COAT 0191900SBY 2.5A & 10A BATT CHRGR H&G 0196720SSD SOUND DATA SG100 0604400SSD ELEC GOV GAS ENG SUB DATA 084918Q_SBM BLOCK HTR 1500W 120V 084918Q SBM INSTALLATION DRAWINGS 0K0383A INSTALL STD ENC G9.0L 80-100KW 10000002132 GAS SUPPLY CHECKLIST SUBMITTAL DOC 10000013539 INSTALL OPEN SET G9.0L G26 CAT 10000046207 GAS SYSTEM DESIGN GUIDELINES A0000641394 Material Specification -Natural Gas A0002862886 INSTALL TX SWITCH 600A SE GENSET ELECTRICAL DRAWINGS 0H9856 WD G9.0L G18 H-PANEL 0H9857 SD G9.0L G18 H-PANEL TRANSFER SWITCH ELEC DRAWINGS A0000347536 SD TX SERIES 600A A0000349100 WD TX SERIES 600A SYSTEM INTERCONNECT DRAWINGS 0191120SSD INTERCONNECT DIAG H PANEL CERTIFICATIONS 0184520SSD QUALITY CERTIFICATION DOC 0J4303 2YEAR EXTND WARR-TRNSFR SWITCH Table of Contents BILL OF MATERIAL Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Table of Contents 0K3486 STANDARD 2B WARRANTY 0K8347 ISO CERTIFICATE 9001 : 20 0L4369 2 YR PRIME/CONTINUOUS PWR WNTY EMSNWRNTY004 EPA WARRANTY EMSN SI Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Quantity 1 - Generac Industrial gaseous 9.0L V-8 engine-driven generator, consisting of the following features and accessories: Stationary Emergency-Standby rated 100 kW Rating, wired for 120/208 VAC three phase, 60 Hz Permanent Magnet Excitation Natural Gas fuel system Standard Weather Protective Enclosure, Steel o Industrial Grey Baked-On Powder Coat Finish UL2200 EPA Non Emergency H-100 Control Panel - Meets NFPA 99 and 110 requirements 21 Light Annunciator – Surface w/ Flush Mount Kit Remote Emergency Stop Switch, break-glass, shipped loose 110 AH, 925 CCA Group 31 Battery, with rack, installed 400 Amp Standard MLCB, 80% rated thermal-magnetic Battery Charger, 10 Amp, NFPA 110 compliant, installed Coolant Heater, 1500W, 120VAC Std set of 3 Manuals 120V GFCI and 240V Outlet Flex Fuel Line 2-Year Warranty SG0100GG269.0N18HPYYG Quantity 1 - Automatic Transfer Switch consisting of the following features and accessories: 600 Amp, 3 pole, 120/208 VAC three phase, 60 Hz, with 2-Wire Start Circuit Withstand and Close-On Rating - 100kA Specific Breaker Enclosure Heater UL Listed 1008 by ETL NEMA 3R Enclosure Service Entrance Rated In Phase Only Transfer 2-Year Warranty Bill of Material Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 SG100 | 9.0L | 100 kW INDUSTRIAL SPARK-IGNITED GENERATOR SET EPA Certified Stationary Emergency SPEC SHEET1 of 6 DEMAND RESPONSE READY Image used for illustration purposes only Standby Power Rating 100 kW, 125 kVA, 60 Hz Prime Power Rating* 90 kW, 113 kVA, 60 Hz Powering Ahead Generac ensures superior quality by designing and manufacturing most of its generator components, such as alternators, enclosures, control systems and communications software. Generac also makes its own spark-ignited engines, and you’ll find them on every Generac gaseous-fueled generator. We engineer and manufacture them from the block up — all at our facilities throughout Wisconsin. Applying natural gas and LP-fueled engines to generators requires advanced engineering expertise to ensure reliability, durability and necessary performance. By designing specifically for these dry, hotter-burning fuels, the engines last longer and require less maintenance. Building our own engines also means we control every step of the supply chain and delivery process, so you benefit from single- source responsibility. Plus, Generac Industrial Power’s distribution network provides all parts and service so you don’t have to deal with third-party suppliers. It all leads to a positive owner experience and higher confidence level. Generac spark-ignited engines give you more options in commercial and industrial generator applications as well as extended run time from utility-supplied natural gas. Codes and Standards Not all codes and standards apply to all configurations. Contact factory for details. UL2200, UL6200, UL1236, UL489 CSA C22.2 BS5514 and DIN 6271 SAE J1349 NFPA 37, 70, 99, 110 NEC700, 701, 702, 708 ISO 3046, 7637, 8528, 9001 NEMA ICS10, MG1, 250, ICS6, AB1 ANSI C62.41 IBC 2009, CBC 2010, IBC 2012, ASCE 7-05, ASCE 7-10, ICC-ES AC-156 (2012) TM ® ® *Assembled in the USA using domestic and foreign parts *EPA Certified Prime ratings are not available in the US or its Territories Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 SG100 | 9.0L | 100 kW INDUSTRIAL SPARK-IGNITED GENERATOR SET EPA Certified Stationary Emergency SPEC SHEET2 of 6 DEMAND RESPONSE READY CONTROL SYSTEM Digital H Control Panel- Dual 4x20 Display Program Functions •Programmable Crank Limiter •7-Day Programmable Exerciser •Special Applications Programmable Logic Controller •RS-232/485 Communications •All Phase Sensing Digital Voltage Regulator •2-Wire Start Capability •Date/Time Fault History (Event Log) •Isochronous Governor Control •Waterproof/Sealed Connectors •Audible Alarms and Shutdowns •Not in Auto (Flashing Light) •Auto/Off/Manual Switch •E-Stop (Red Mushroom-Type) •NFPA110 Level I and II (Programmable) •Customizable Alarms, Warnings, and Events •Modbus® Protocol •Predictive Maintenance Algorithm •Sealed Boards •Password Parameter Adjustment Protection •Single Point Ground •16 Channel Remote Trending •0.2 msec High Speed Remote Trending •Alarm Information Automatically Annunciated on the Display Full System Status Display •Power Output (kW) •Power Factor •kW Hours, Total, and Last Run •Real/Reactive/Apparent Power •All Phase AC Voltage •All Phase Currents •Oil Pressure •Coolant Temperature •Coolant Level •Engine Speed •Battery Voltage •Frequency Alarms and Warnings •Oil Pressure •Coolant Temperature •Coolant Level •Low Fuel Pressure •Engine Overspeed •Battery Voltage •Alarms and Warnings Time and Date Stamped •Snap Shots of Key Operation Parameters During Alarms and Warnings •Alarms and Warnings Spelled Out (No Alarm Codes) ENGINE SYSTEM •Oil Drain Extension •Air Cleaner •Fan Guard •Stainless Steel Flexible Exhaust Connection •Factory Filled Oil and Coolant •Radiator Duct Adapter (Open Set Only) •Critical Silencer (Open Set Only) Fuel System •NPT Fuel Connection on Frame •Primary and Secondary Fuel Shutoff Cooling System •Closed Coolant Recovery System •UV/Ozone Resistant Hoses •Factory-Installed Radiator •50/50 Ethylene Glycol Antifreeze •Radiator Drain Extension Electrical System •Battery Charging Alternator •Battery Cables •Battery Tray •Rubber-Booted Engine Electrical Connections •Solenoid Activated Starter Motor ALTERNATOR SYSTEM •UL2200 GENprotect™ •Class H Insulation Material •2/3 Pitch •Skewed Stator •Brushless Excitation •Sealed Bearing •Amortisseur Winding •Full Load Capacity Alternator GENERATOR SET •Internal Genset Vibration Isolation •Separation of Circuits - High/Low Voltage •Separation of Circuits - Multiple Breakers •Wrapped Exhaust Piping •Standard Factory Testing •2 Year Limited Warranty (Standby and Demand Response Rated Units) •1 Year Warranty (Prime Rated Units) •Silencer Mounted in the Discharge Hood (Enclosed Units Only) ENCLOSURE (If Selected) •Rust-Proof Fasteners with Nylon Washers to Protect Finish •High Performance Sound-Absorbing Material (Sound Attenuated Enclosures) •Gasketed Doors •Upward Facing Discharge Hoods (Radiator and Exhaust) •Stainless Steel Lift Off Door Hinges •Stainless Steel Lockable Handles •RhinoCoat™ - Textured Polyester Powder Coat Paint STANDARD FEATURES Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 SG100 | 9.0L | 100 kW INDUSTRIAL SPARK-IGNITED GENERATOR SET EPA Certified Stationary Emergency SPEC SHEET3 of 6 DEMAND RESPONSE READYCONFIGURABLE OPTIONS ENGINE SYSTEM ○Engine Block Heater ○Baseframe Cover/Rodent Guard ○Oil Heater ○Air Filter Restriction Indicator ○Radiator Stone Guard (Open Set Only) ○Level 1 Fan and Belt Guards (Enclosed Units Only) FUEL SYSTEM ○NPT Flexible Fuel Line ELECTRICAL SYSTEM ○10A UL Listed Battery Charger ○Battery Warmer ALTERNATOR SYSTEM ○Alternator Upsizing ○Anti-Condensation Heater ○Tropical Coating ○Permanent Magnet Excitation CIRCUIT BREAKER OPTIONS ○Main Line Circuit Breaker ○2nd Main Line Circuit Breaker ○Shunt Trip and Auxiliary Contact ○Electronic Trip Breakers GENERATOR SET ○Extended Factory Testing (3-Phase Only) ○8 Position Load Center ○IBC Seismic Certification ○Pad Vibration Isolators ENCLOSURE ○Weather Protected Enclosure ○Level 1 Sound Attenuated ○Level 2 Sound Attenuated ○Level 2 Sound Attenuated with Motorized Dampers ○Steel Enclosure ○Aluminum Enclosure ○Up to 200 MPH Wind Load Rating (Contact Factory for Availability) ○AC/DC Enclosure Lighting Kit ○Enclosure Heater (with Motorized Dampers Only) ○Door Open Alarm Switch CONTROL SYSTEM ○NFPA 110 Compliant 21-Light Remote Annunciator ○Remote Relay Assembly (8 or 16) ○Oil Temperature Indication with Alarm ○Remote E-Stop (Break Glass-Type, Surface Mount) ○Remote E-Stop (Red Mushroom-Type, Surface Mount) ○Remote E-Stop (Red Mushroom-Type, Flush Mount) ○Remote Communication - Modem ○10A Engine Run Relay ○Ground Fault Annunciator ○Damper Kit Auxiliary Contacts (with Motorized Dampers Only) ○100 dB Alarm Horn ○120V GFCI and 240V Outlets WARRANTY (Standby Gensets Only) ○2 Year Extended Limited Warranty ○5 Year Limited Warranty ○5 Year Extended Limited Warranty ○7 Year Extended Limited Warranty ○10 Year Extended Limited Warranty ENGINEERED OPTIONS ENGINE SYSTEM ○Coolant Heater Ball Valves ○Fluid Containment Pan ALTERNATOR SYSTEM ○3rd Breaker System CONTROL SYSTEM ○Spare Inputs (x4) / Outputs (x4) ○Battery Disconnect Switch GENERATOR SET ○Special Testing ○Battery Box Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 SG100 | 9.0L | 100 kW INDUSTRIAL SPARK-IGNITED GENERATOR SET EPA Certified Stationary Emergency SPEC SHEET4 of 6 DEMAND RESPONSE READY General Make Generac Cylinder #8 Type V Displacement - In3 (L)543 (8.9) Bore - in (mm)4.49 (114.23) Stroke - in (mm)4.25 (107.95) Compression Ratio 9.9:1 Intake Air Method Naturally Aspirated Number of Main Bearings 5 Connecting Rods Forged Steel Cylinder Head Cast Iron Ignition High Energy Piston Type Aluminum Alloy Crankshaft Type Forged Steel Lifter Type Hydraulic Roller Intake Valve Material Steel Alloy Exhaust Valve Material Stainless Steel Hardened Valve Seats Yes Engine Governing Governor Electronic Frequency Regulation (Steady State)±0.25% Lubrication System Oil Pump Type Gear Driven Oil Filter Type Full-Flow Spin-On Cartridge Crankcase Capacity - qt (L)10.0 (9.5) Cooling System Cooling System Type Pressurized Closed Fan Type Pusher Fan Speed - RPM 2,386 Fan Diameter - in (mm)22 (559) Fuel System Fuel Type Natural Gas, Propane Vapor Carburetor Down Draft Secondary Fuel Regulator Standard Fuel Shut Off Solenoid Standard Operating Fuel Pressure - in H2O (kPa)11 - 14 (2.7 - 3.5) Optional Operating Fuel Pressure - in H2O (kPa) 7 - 11 (1.7 - 2.7) Engine Electrical System System Voltage 12 VDC Battery Charger Alternator 40 Amps Battery Size See Battery Index 0161970SBY Battery Voltage 12 VDC Ground Polarity Negative APPLICATION AND ENGINEERING DATA ENGINE SPECIFICATIONS ALTERNATOR SPECIFICATIONS Standard Model K0130124Y21 Poles 4 Field Type Revolving Insulation Class - Rotor H Insulation Class - Stator H Total Harmonic Distortion <5% (3-Phase) Telephone Interference Factor (TIF) <50 Standard Excitation Synchronous Brushless Bearings Sealed Ball Coupling Direct Drive Prototype Short Circuit Test Yes Voltage Regulator Type Full Digital Number of Sensed Phases All Regulation Accuracy (Steady State) ±0.25% Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 SG100 | 9.0L | 100 kW INDUSTRIAL SPARK-IGNITED GENERATOR SET EPA Certified Stationary Emergency SPEC SHEET5 of 6 DEMAND RESPONSE READY ** Refer to “Emissions Data Sheet” for maximum bHP for EPA and SCAQMD permitting purposes. Deration – Operational characteristics consider maximum ambient conditions. Derate factors may apply under atypical site conditions. Please contact a Generac Power Systems Industrial Dealer for additional details. All performance ratings in accordance with ISO3046, BS5514, ISO8528, and DIN6271 standards. Standby - See Bulletin 0187500SSB Demand Response - See Bulletin 10000018250. POWER RATINGS - NATURAL GAS/PROPANE VAPOR Standby Prime Single-Phase 120/240 VAC @1.0pf 100 kW/100 kVA Amps: 417 90 kW/90 kVA Amps: 375 Three-Phase 120/208 VAC @0.8pf 100 kW/125 kVA Amps: 347 90 kW/113 kVA Amps: 313 Three-Phase 120/240 VAC @0.8pf 100 kW/125 kVA Amps: 301 90 kW/113 kVA Amps: 271 Three-Phase 277/480 VAC @0.8pf 100 kW/125 kVA Amps: 151 90 kW/113 kVA Amps: 135 Three-Phase 346/600 VAC @0.8pf 100 kW/125 kVA Amps: 120 90 kW/113 kVA Amps: 108 MOTOR STARTING CAPABILITIES (skVA) skVA vs. Voltage Dip 277/480 VAC 30% 208/240 VAC 30% K0130124Y21 327 K0130124Y21 327 FUEL CONSUMPTION RATES* 60 Hz Natural Gas – scfh (m3/hr)60 Hz Propane Vapor – scfh (m3/hr)60 Hz LP Liquid – gph (Lph) Percent Load Standby Prime Percent Load Standby Prime Percent Load Standby Prime 25% 497 (14.1) 475 (13.5)25% 194 (5.5) 188 (5.3)25% 5.1 (19.3) 4.8 (18.2) 50% 768 (21.7) 714 (20.2)50% 294 (8.3) 274 (7.8)50% 7.9 (29.9) 7.3 (27.6) 75% 1,017 (28.8) 942 (26.7)75% 394 (11.2) 364 (10.3)75% 10.5 (39.7) 9.7 (36.7) 100% 1,280 (36.2) 1,175 (33.3)100% 487 (13.8) 450 (12.7)100% 12.9 (48.8) 11.9 (45.0) * Fuel supply installation must accommodate fuel consumption rates at 100% load. COOLING Standby Prime Air Flow (Fan Air Flow Across Radiator) - Open Set scfm (m3/min)6,589 (186)6,864 (194) Coolant Flow gpm (Lpm)27.5 (104.1)27.5 (104.1) Coolant System Capacity gal (L)5.5 (20.8)5.5 (20.8) Maximum Operating Ambient Temperature °F (°C)122 (50)122 (50) Maximum Operating Ambient Temperature (Before Derate)See Bulletin No. 0199270SSD Maximum Additional Radiator Backpressure in H2O (kPa)0.5 (0.12)0.5 (0.12) COMBUSTION AIR REQUIREMENTS Standby Prime Flow at Rated Power - scfm (m3/min) 230 (6.5)208 (5.9) ENGINE EXHAUST Standby Prime Standby Prime Rated Engine Speed RPM 1,800 1,800 Exhaust Flow (Rated Output)scfm (m3/min) 771 (21.8) 682 (19.3) Horsepower at Rated kW** hp 154 139 Maximum Exhaust Backpressure inHg (kPa) 0.75 (2.54) 0.75 (2.54) Piston Speed ft/min (m/min) 1,275 (389) 1,275 (389) Exhaust Temp (Rated Output - Post Catalyst) °F (°C) 1,350 (732) 1,315 (713) BMEP psi (kPa) 123 (846) 112 (775) OPERATING DATA Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 SG100 | 9.0L | 100 kW INDUSTRIAL SPARK-IGNITED GENERATOR SET EPA Certified Stationary Emergency SPEC SHEET6 of 6 DEMAND RESPONSE READY YOUR FACTORY RECOGNIZED GENERAC INDUSTRIAL DEALER Part No. 0K4291 Rev. G 03/20/2020 Generac Power Systems, Inc. | P.O. Box 8 | Waukesha, WI 53189 P: (262) 544-4811 ©2020 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. Specification characteristics may change without notice. Please contact a Generac Power Systems Industrial Dealer for detailed installation drawings. * All measurements are approximate and for estimation purposes only. DIMENSIONS AND WEIGHTS* OPEN SET (Includes Exhaust Flex) L x W x H - in (mm) 93.0 (2,362) x 40.0 (1,016) x 48.0 (1,219) Weight - lbs (kg)Steel: 2,245 - 2,543 (1,018 - 1,153) WEATHER PROTECTED ENCLOSURE L x W x H - in (mm) 129.4 (3,287) x 40.0 (1,016) x 56.2 (1,428) Weight - lbs (kg)Steel: 2,774 (1,258) - 3,072 (1,393) Aluminum: 2,504 (1,136) - 2,802 (1,271) LEVEL 1 SOUND ATTENUATED ENCLOSURE L x W x H - in (mm) 129.4 (3,287) x 40.0 (1,016) x 56.2 (1,428) Weight - lbs (kg)Steel: 2,935 (1,331) - 3,233 (1,466) Aluminum: 2,630 (1,193) - 2,873 (1,303) LEVEL 2 SOUND ATTENUATED ENCLOSURE L x W x H - in (mm) 111.8 (2,840) x 40.0 (1,016) x 68.6 (1,742) Weight - lbs (kg)Steel: 3,062 (1,389) - 3,360 (1,524) Aluminum: 2,630 (1,193) - 2,928 (1,328) L L L LW W W W H H H H Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 1 OF 2 H-100 CONTROL PANEL Part No. 0172110SBY Rev. F 02/08/23 GENERATOR CONTROLSFeatures The Quiet-Test™ H-100 Control Panel is a digital microprocessor electronic controller that integrates all engine and transfer switch functions into a single control system. •Digital Controls for All Saftey Shutdowns •Isochronous Governor Control •Digital 3 Phase Sensing Voltage Regulator •Sealed Digital Circuit Board •Mates with HTS Transfer Switch and Any 2-wire Start ATS •Alarm and Event Logging •Built-in Diagnostics •Internal PLC •Two 4-line x 20 Displays •Full System Status •3 Phase Sensing Digital Voltage Regulator •Remote Ports - RS-232 - RS-485 - CANbus •Waterproof Connections •Built -in PLC •Full Range Standby Operation •Full System Status - 3 Phase AC Volts - 3 Phase Amps - kW - Power Factor - Reactive Power - Oil Pressure - Water Temperature - Water Level - Oil Temperature (Optional) - Fuel Pressure - Engine Speed - Battery Voltage - Alternator Frequency - Time - Date - Transfer Switch Status - Run Hours - Service Reminders - Trending - Fault History (Alarm Log) - I 2T Function for Full Generator Protection •Remote Communications •Programmable Auto Crank •Shutdowns - Overvoltage - Overspeed - Low Oil Pressure - High Coolant Temperature - Low Coolant Level •Emergency Stop •On/Off/Manual Switch •Not in Auto Flashing Light •Audible Alarm for Fault Condition •Transfer Switch Logic Communicates with HTS Transfer Switch •Selectable Low Speed Exercise •Temperature Range: -40° to +70°C Codes and Standards •UL 508 •Configurable to NFPA 110, Level 1 or 2 The generator set parameters can be manipulated and monitored without standing in front of the control panel with GenLink® software. The Generac H-100 control panel also wmonitors and controls transfer switch functions when used with the HTS transfer switch. •Monitors Utility Voltage •Monitors Generator Voltage •Timer for Line Interrupt Delay •Timer for Engine Warmup •Timer for Minimum Engine Run Time •Timer for Return to Utility Position •Timer for Engine Cooldown •Built-in Exerciser Timer (7 Day) •Additional 2-wire Start Controls for Any 2-wire Transfer Switch Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 2 OF 2 H-100 CONTROL PANEL Part No. 0172110SBY Rev. F 02/08/23Generac Power Systems, Inc. | P.O. Box 8 | Waukesha, WI 53187 P: (262) 544-4811 © 2023 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice.GENERATOR CONTROLSTypical Control Connection Quiet-Test™ H-100 Controller on Generator TX Transfer Switch or RS485 - 2-wire with Ground Connection for Control Any 2-wire Start ATS Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 1 OF 2 21 LIGHT REMOTE ANNUNCIATOR AND REMOTE RELAY PANEL Part No. 0604160SSD Rev. F 09/27/22 GENERATOR CONTROLSThe Remote Annunciator Panel provides remote monitoring and annunciation of up to 18 generator parameters using LEDs located on the annunciator keypad. It also provides two system level warnings which are System Ready and Communications OK. The Relay Panel has up to 8 selectable functions on form A relays; multiple relay panels can be connected for all 18 generator parameters. The specific faults can be selected using either the DIP switches located on the annunciator circuit board or through a computer via the RS232 connection on the circuit board. All relays are energized on power up and open during a fault condition. Communication is via a RS485 serial data link and power is supplied by the generator battery (+12 VDC or +24 VDC). The Remote Annunciator Panel complies with NFPA 99 and NFPA 110. Operating Temperature .................................................................................................................................................................................-25 ºC to 60 ºC Humidity ........................................................................................................................................................................................0 to 95% Non-Condensing Power Supply ......................................................................................................................................................Generator Battery, +12 or +24 Volts DC Power Usage .......................................................................................................................................................................................................6 WattsTypical Communication Line .....................................................................................................................RS485 Fully Isolated Twisted Pair Cable with Shield Maximum Cable Length ................................................................................................................................................................................................4,000 ft Relay Output ...............................................................One N.O. Contact (Energized when Annunciator is Powered and No Faults are Present) Relay Contact Rating ..............................................................................................................................................................................................30 VDC, 1 A Enclosure Rating ............................................................................................................................................................................................................NEMA 1 Alarm Horn (Remote Annunciator Panels Only) ......................................................................................................................................90 dB @ 10 cm Model 0054650 Gray Remote Annunciator Panel without Relays Model 0054660 Gray Remote Relay Panel without LEDs and Keypad (Relays Only) Model 0054640 Gray Remote Annunciator Panel with 8 Relays Model 0056370 Tan Flush Mount Enclosure without Annunciator Model 0066950 Gray Flush Mount Enclosure without Annunciator Description: Environmental Specifications Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 2 OF 2 21 LIGHT REMOTE ANNUNCIATOR AND REMOTE RELAY PANEL Part No. 0604160SSD Rev. F 09/27/22Generac Power Systems, Inc. | P.O. Box 8 | Waukesha, WI 53187 P: (262) 544-4811 © 2022 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice.GENERATOR CONTROLSGENERATOR CONTROLSFunction Color Alarm Latched Pre-Low Oil Pressure Yellow Yes Yes Pre-High Water Temperature Yellow Yes Yes Pre-Low Water Temperature Yellow Yes Yes Pre-Low Fuel Yellow Yes Yes Battery Charge AC Fail Yellow Yes No Low Battery Voltage Yellow Yes No High Battery Voltage Yellow No No Not in Auto Red Yes No RPM Sensor Loss Red Yes Yes Overcrank Red Yes Yes Overspeed Red Yes Yes Low Oil Pressure Red Yes Yes High Water Temperature Red Yes Yes Low Water Level Red Yes Yes Emergency Stop Red Yes No Gen Running Yellow No No Gen Power (ATS) Yellow No No Line Power (ATS) Green No No Systems Ready Green Yes No Communications OK Green Yes No Spare Green No No Surface Mount The 21 Light Annunciator can mount to a flat surface with connections through the 0.812 inch diameter knockout on the back surface or through 0.812 inch diameter knockouts on sides as shown. Flush Mount This Flush Mount Box is recessed into the wall opening and the surface mount annunciator mounts to the (4) 4 mm screw holes on the back surface. After wire connections are made the front annunciator cover is attached. 1.649.06 0.86 0.812 Diameter 4.53 0.812 Diameter Both Sides11.42 10.24 7.09 8.27 9.64 Outside Four Mounting Holes for 21 Light Annunciator 4-mm -0.7 Female Thread 1.57 Thru 2.32 1.93 R0.59 Both Sides 0.87 1.42 6.49 Cut Rough Opening 6.75” x 9.88” 5.8 Spare Keypad Switch can be used to implement a remote start function (Model 0054640 only). All dimensions are in inches. Annunciators Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 1 OF 4 REMOTE EMERGENCY STOP SWITCH Break Glass, H-Panel & PM-DCP Part No. A0001726816 Rev. C 08/03/23 GENERATOR CONTROLSGenerac Part Number: A0000961541 Surface Mount, NEMA 3R 5 Replacement Glasses Aluminum Enclosure Contact Rating: AC-15 3A 240V, DC-13 1.1A 125V Specifications Dimensions: mm [in] 141.5 [5.6] 124.7 [4.9] 126.2 [5.0] 72.8 [2.9] 60.4 [2.4] 140.0 [5.5] Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 2 OF 4 REMOTE EMERGENCY STOP SWITCH Break Glass, H-Panel & PM-DCP Part No. A0001726816 Rev. C 08/03/23 GENERATOR CONTROLSWiring - H-Panel EXISTING H-PANEL INTEGRATED SWITCH HARNESS CONNECTOR H-PANEL REMOTE EXISTING ENGINE E-STOP HARNESS CONNECTORS CONNECTOR HARNESS REMOTE E-STOP SHIPPED LOOSE NOTES: FACTORY WIRED JUMPER FOR TESTING PURPOSES ONLY OR IF REMOTE E-STOP NOT PRESENT. CUSTOMER TO REMOVE WHEN INSTALLING REMOTE E-STOP E-STOP WAS ACTIVATED, BUT WILL STOP UNIT FROM RUNNING 1) THE H-PANEL REMOTE E-STOP HARNESS IS SHOWN IN POSITION BETWEEN EXISTING INTEGRATED SWITCH CONNECTOR AND ENGINE HARNESS CONNECTOR. CONNECTION POINT IS LOCATED BEHIND THE H-PANEL HINGED COVER 2) SEE WIRING OR SCHEMATIC DIAGRAM(S) SPECIFIC TO UNIT FOR INFORMATION ON OTHER WIRES 3) FACTORY RUNS WIRING OUT OF H-PANEL ALONG ENGINE HARNESS THAT ENTERS LOW VOLTAGE CUSTOMER CONNECTION BOX. TIE WRAP ALONG HARNESS AS NEEDED. 4) THE H-PANEL WILL NOT RECOGNIZE THAT REMOTE CUSTOMER INSTALLED & WIRED WIRE TO NORMALLY CLOSED PART OF SWITCH FACTORY WIRED VIA H-PANEL REMOTE LOCATED IN LOW VOLTAGE CUSTOMER CONNECTION BOX NEAR TB2 E-STOP HARNESS RELAY SOCKET RELAY SOCKET SWC1 SWC2 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 3 OF 4 REMOTE EMERGENCY STOP SWITCH Break Glass, H-Panel & PM-DCP Part No. A0001726816 Rev. C 08/03/23 GENERATOR CONTROLSWiring - PM-DCP Note: 1.Factory to provide jumper on TB2 as shown below to perform normal factory testing which will remain installed on unit when shipped to customer. 2.Default input is “D12” (digital input #28) but can be changed, if needed, to another psotion. See programming instructions for changing configuration. 3.Factory to test functionality of remote e-stop programming by temporarily removing one side of installed jumper to see if unit will shut down. Reattached when testing is complete. 4.Customer to remove jumper when remote e-stop wiring is completed. Recommended at least 300V 18AWG wire. 5.Remote e-stop shipped loose with unit. Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 GENERATOR CONTROLS4 OF 4 REMOTE EMERGENCY STOP SWITCH Break Glass, H-Panel & PM-DCP Part No. A0001726816 Rev. C 08/03/23Generac Power Systems, Inc. | P.O. Box 8 | Waukesha, WI 53187 P: (262) 544-4811 © 2023 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice.GENERATOR CONTROLSProgramming - PM-DCP PM-DCP Programming Notes: 1.“GENLINK-DCP” program is required to change digital input channel to match what is shown below. 2.Default digital input channel is #28 (D12) but can be wired to optional channels. If input is related, wiring and digital input channel configuration must match digital input used. Optional digital inputs are #27 (D12), #29 (D13), and #30 (D14). #29 and #30 are reserved for 21 Light applications. Do not use if 21 Light Annunciator is present. Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 1 OF 2 ALTERNATOR DATA SHEET K0130124Y21 Part No. 0182610SSD Rev. G 03/16/20 60Hz ALTERNATOR DATAGeneral Characteristics Voltages (V)208/240 and 480 Number of Leads 12 Frequency (Hz)60 Winding Type Reconnectable Phases (Ø)3 Air Flow (CFM)483 Speed (RPM)1,800 Total Harmonic Distortion (%)<5 Excitation System PMG/Brushless Largest Single Harmonic Value (%)<3.5 Insulation Class H Telephone Interference Factor (TIF)<50 Winding Pitch 2/3 Reference Part Number 0J1385F01R, 0L4175V01R, 0J1385E01R, 0L4175E01R Ratings at 0.8PF Based on 40 °C Ambient Voltage (V)80 °C Rise 105 °C Rise 120 °C Rise 150 °C Rise kW kVA kW kVA kW kVA kW kVA 208/240 99 124 119 149 130 162 140 175 480 99 124 119 149 130 162 140 175 Base Data at 480V, 162 kVA, 1,800 RPM, 60 Hz, 3Ø Description Value Stator Resistance, Line to Line, High Wye Connection (Ω)0.0250 Rotor Resistance (Ω)2.2000 Exciter Stator Resistance - PMG/Brushless (Ω)5.5000/6.0000 Exciter Rotor Resistance - PMG/Brushless (Ω)0.5155/0.4565 Excitation Winding Resistance - PMG/Brushless (Ω)1.3334/0.5042 Xd, Direct Axis Synchronous Reactance (p.u.)2.630 X2, Negative Sequence Reactance (p.u.)0.230 X0, Zero Sequence Reactance (p.u.)0.030 X’d, Direct Axis Transient Reactance (p.u.)0.180 X”d, Direct Axis Subtransient Reactance (p.u.)0.140 Xq, Quadrature Axis Synchronous Reactance (p.u.)1.150 T’d, Direct Axis Transient Short Circuit Time Constant (s)0.054 Description Value T”d, Direct Axis Subtransient Short Circuit Time Constant (s)0.008 T’do, Direct Axis Transient Open Circuit Time Constant (s)1.235 Ta, Short Circuit Time Constant of Armature Winding (s)0.018 Phase Sequence CCW-NDE T1, T2, T3 Voltage Balance, L-L or L-N (%)2.5 Deviation Factor (%)7 High Wye Connection, Sustained 3Ø Short Circuit Current (%) - PMG Only 300 X/R 7 Short Circuit Ratio 0.46 Heat Rejection (BTU/hr) - 100% Rated Load, 480V, 0.8PF, 120 °C Temperature Rise 59,916 Reference: Mil-STD-705B All Ratings are Nominal Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 2 OF 2 ALTERNATOR DATA SHEET K0130124Y21 Part No. 0182610SSD Rev. G 03/16/20 Generac Power Systems, Inc. | P.O. Box 8 | Waukesha, WI 53187 P: (262) 544-4811 © 2020 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice.60Hz ALTERNATOR DATAskVA 10%15%20%25%30%35% 480 V @ 0.3PF 77 120 169 223 292 361 480 V @ 0.6PF 94 139 192 251 327 403 208/240 V @ 0.3PF 78 120 169 223 294 365 208/240 V @ 0.6PF 89 137 192 250 327 404 Efficiencies Rated Power*480 @ 0.8PF 480 @ 1.0PF 208/240 @ 0.8PF 208/240 @ 1.0PF 20%86.8 88.0 86.9 88.1 40%89.9 92.0 90.1 92.0 60%90.0 92.8 90.1 92.8 80%89.3 92.6 89.1 92.5 100%88.1 92.1 88.0 92.0 *Rated Power value is rating kW at 120 °C Winding Temperature Rise and 0.8PF LOG LOG Decrement Curve 10 100 1000 10000 100000 0.001 0.010 0.100 1.000 10.000Output Current (A)Time (s) Balanced 3-Phase Short Circuit Decrement & Thermal Damage Current Limit Curves 208V Decrement Curve 480V Decrement Curve 240V Decrement Curve 208V Thermal Damage Curve 480V Thermal Damage Curve 240V Thermal Damage Curve 208V Control System Shutdown 480V Control System Shutdown 240V Control System Shutdown Balanced 3Ø Short Circuit Decrement and Thermal Damage Current Limit Curves Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 1 OF 2 GENprotect ™ Seamless Protection for Industrial Power Generators Doc. No 0187980SBY Rev. D 06/13/19 GENERATOR CONTROLSGENprotect Operation The design choice of an onsite power system using a Generac Industrial Power Generator assures your emergency power source is protected from unexpected power distribution faults. Typically, a generator will include some type of over-current device, such as a circuit breaker, or be protected by inherent design with the controller protecting the alternator through a protection algorithm. Generac’s GENprotect generator protection system monitors the system current output and protects the alternator with extended security against fault scenarios that could occur within the site’s downstream distribution system. It is a common misconception that the alternator’s main circuit breaker protects the alternator from a short circuit event. The main output breaker protects the cabling and provides a convenient disconnect. The characteristic trip curve for the industry standard thermal magnetic breaker (MCCB, molded case thermal magnetic or solid state) does not coordinate with the thermal damage limitation for an on-site generator. If circuit breakers are used for generator protection, a solid-state circuit breaker with full adjustments (Long Time, Short Time and Instantaneous, LSI) is required to coordinate the breaker protection curve within the generator thermal damage curve. Historically, this limitation was often accepted in system design since failures of the main generator feeder are extremely rare. Most short circuit events happen at a branch circuit, equipment level, where the fault is easily cleared by the smaller down stream breakers. Given the mission critical nature of today’s back-up power applications, it is more desirable to protect the system against even relatively rare failure modes. As generator controllers have become more powerful it is feasible for manufactures to supply coordinated short circuit protection integral to the generator control system, negating the need for a main-line circuit breaker. Generac’s GENprotect alternator protection algorithm monitors the generator output. If this monitoring senses short circuit current in excess of rated amps, GENprotect steps in to provide a controlled and safe approach to breaker coordination and alternator protection. GENprotect first limits the alternator short circuit current level to 300%. By limiting the available fault current, GENprotect extends the time the alternator can maintain fault current resulting in consistent breaker coordination. Without this functionality a line to neutral fault may be at 800% of rated current and need to be cleared within 1.4 seconds. The second function GENprotect performs is I2T thermal protection for the alternator. Since a short circuit event can heat the alternator so rapidly, it is not possible to protect the alternator by monitoring temperature. Instead GENprotect calculates the heat energy of the fault current. When this energy reaches the limits of NEMA MG1, GENprotect trips the generator off-line. This configuration ensures the alternator is protected and the power system is ensured 10 seconds of 300% fault current for breaker coordination. DESCRIPTION •GENprotect is an alternator protection algorithm approved by UL. •Protects alternator from damage due to shorts and electrical faults. •Provides breaker coordination and alternator protection. •Allows for use of multiple circuit breaker choices, including “no” breaker. Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 2 OF 2 Doc. No 0187980SBY Rev. D 06/13/19 Generac Power Systems, Inc. | P.O. Box 8 | Waukesha, WI 53187 P: (262) 544-4811 © 2019 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice.GENERATOR CONTROLSThe above Figure shows the Generac GENprotect thermal protection curve for use in protection and coordination studies. The alternator Thermal Damage Curve is shown just to the right of the GENprotect protection curve. If the alternator load is greater than the thermal damage protection curve for the alternator, the generator set will trip off-line. For example, an overload current of 110% for 75 seconds causes an overload alarm and will trip the generator off-line, shutting down the engine. GENprotect will provide generator protection over a full range of time and current, from instantaneous faults to overloads lasting several minutes. An advantage of GENprotect over a MCCB is that GENprotect allows for downstream breakers to clear faults without tripping the generator off-line, providing selective coordination with the first level of downstream breakers. GENprotect ™ Seamless Protection for Industrial Power Generators Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 INDUSTRIAL GENSET - BATTERY INDEX Part No. 0161970SBY Rev. P 3/12/24Generac Power Systems, Inc. | P.O. Box 8 | Waukesha, WI 53187 P: (262) 544-4811 © 2024 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice.BATTERY OPTIONS1 OF 1 All batteries are 12V, 6 cell construction, lead calcium type. For 24V systems, batteries are wired in series. X Battery available with electrolyte and installed in genset. * BCI Group Size reference. • Warranty by Exide Corp. • Exide e-mail: tbgna@exide.com • 800-782-7848 National Hot line INDUSTRIAL SPARK-IGNITED GENSETS - AVAILABLE BATTERIES GENERAC PART # Engine System Voltage Battery Quantity 058208 (Group 24F) 077483 (Group 26) 058665 (Group 27F) 061119 (Group 31) 061104 (Group 8D) BT0015A02 (Group 8D) G2.4 12 1 X G4.5 12 1 X X G9.0 12 1 X X G14.2 24 2 X G21.9 24 2 X G25.8 24 2 X G33.9 24 4 X G49.0 24 4 X X DIMENSIONS (in) NOMINAL Part Number Group Number*Nominal CCA @ 0° F L W H 058208 24F 525 6.75 10.63 9.00 077483 26 525 6.75 8.25 7.75 058665 27F 700 6.75 12.50 9.00 061119 31 925 6.75 13.00 9.40 061104/ BT0015A00 8D 1,200 11.00 20.80 10.00 BT0015A02 8D 1,400 11.00 20.80 10.00 INDUSTRIAL DIESEL GENSETS - AVAILABLE BATTERIES GENERAC PART # Engine System Voltage Battery Quantity 058665 (Group 27F) 061119 (Group 31) 061104/ BT0015A00 (Group 8D) BT0015A02 (Group 8D) D2.2 Perkins 12 1 X X D3.3 Perkins 12 1 X D4.5 FPT 12 1 X D6.7 FPT 100, 130kW 12 1 X D6.7 FPT 150, 175kW 12 2 X D8.7 FPT 24 2 X D10.3 FPT 24 2 X X D12.9 FPT 24 2 X X D12.5 Perkins 24 2 X D15.2 Perkins 24 2 X D16.0 Volvo 24 2 X X D18.1 Perkins 24 2 X D30.6 Perkins 24 2 X X D33.9 MHI 24 2 X X D37.1 MHI 24 4 X X D49.0 MHI 24 4 X X D65.4 MHI 24 4 X X Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 1 OF 3ENCLOSUREGENERATOR ENCLOSURES DESCRIPTION GENERAC POWER SYSTEMS’ generator enclosures provide year-round weather protection for your power equipment. Engineered with functionality and value in mind, the enclosure design benefits are unique in that the enclosures utilize dimensionally matched components for either a weather protective configuration or a sound attenuated/acoustic configuration. With common components used between design, modification and on-site upgrades can be accomplished with ease. The enclosure design offers several benefits over the “standard enclosures” of other manufacturers. Generac’s enclosures have been created with the goal of maximizing the customer’s product performance satisfaction while maintaining the functionality of reducing exterior noise levels and discouraging product tampering. Although others may require a “premium” for a self-enclosed exhaust system, rugged steel panel construction or protective polyethylene washers under all exterior panel fasteners, Generac includes these and several other features on every enclosure configuration. Be sure to compare. Generac Enclosures offer additional design enhancement extras that other “standard enclosures” do not. Doc No. 0163180SBY Rev. E 06/10/19 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 2 OF 3ENCLOSUREGENERATOR ENCLOSURES Post-Free Twin Doors Provide Large, Unobstructed Service Access Gasket-Free, Interconnected Roof Panel Joint Drip-Free, Maintenance-Free Heavy Gauge, Stainless Steel, Partial Pin Hinges with Nylon Spacers Durable, Corrosion-Free, Removable Doors Lockable Turn and Tuck Stainless Steel Latch Handle Corrosion-Free, Non- Protruding and Secure Dense, Closed-Cell Foam Insulation with Reflective Silver Mylar Layer Improved Sound Attenuation Without Damaging Effects From Radiant Heat Exposure Two-Point Door Latch System Ensures Proper Seal Preventing Water Ingress and Sound Egress Doc No. 0163180SBY Rev. E 06/10/19 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Generac Power Systems, Inc. | P.O. Box 8 | Waukesha, WI 53187 P: (262) 544-4811 © 2016 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. 3 OF 3ENCLOSURE Doc No. 0163180SBY Rev. E 06/10/19 GENERATOR ENCLOSURES FEATURES: BENEFITS: Dimensional matching of acoustic and non-acoustic enclosure designs Reduces variation in fuel tank pricing, inventory; removes need to change out fuel tank or retrofit Standardized enclosure components *Ease of retrofit or upgrade to acoustic system; reduced parts inventory, costs Enclosure mounted directly to unit baseframe Simplified delivery and installation with enclosure and unit in single component design Electrostatically painted panels Maximum protection from weather elements 12 or 14 gauge steel based on kW rating Maximum sound attenuation, protection and product life Aluminum Enclosure optional Prevents corrosion in coastal regions Stainless steel door latch and hinge hardware Provides extended component life; maximum protection against rusting Stainless steel door latch strike plate Maximum protection against enclosure paint damage from door latch pin Door hinges utilize slip-pin design Provides quick door removal for full-unit access Polyethylene gasketing under door hinges Additional protection for enclosure paint finish Keyed door latches Protection for equipment and personnel Large removable access doors Ease of maintenance Relocation of access doors Provides improved access to MLCB on all units Redesigned door gasketing Improved sealing quality from sound and weather elements Weather resistant aluminum roof design with drip ledge Provides optimum moisture/rain runoff from unit Cabled and gasketed radiator access cover Provides improved radiator access and additional protection from weather elements Acoustic roof panels manufactured with mechanical retention pins Increased acoustic foam retention within unit Polyethylene washers under all panel fasteners Additional paint finish protection from stainless steel fastener Internally fastened enclosure panels (where possible)Provides streamlined unit appearance Additional roof panel stiffener Added overall compartment rigidity and acoustic foam panel retention Self-enclosed exhaust system Provides safe unit operation; no enclosure hot spots; streamlined unit appearance Discharge air duct has been designed with minimal fasteners Ease of removal and access to exhaust system Stainless steel exhaust band clamps Provides extended component life; ensures proper exhaust seal Drain holes within air ducts Enables maximum water run-off Rodent-proof, tamper proof enclosure design Safety and security for personnel and equipment Redesigned baseframe lifting lugs Ease of unit relocation; prevents compartment damage from lifting straps Up to 200 MPH wind kit options (Contact Factory for Availability)Meets locally enforced wind requirements * Consult Generac Power Systems, Inc. for installation drawings for specific configurations and dimensions. Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Part No. 0172520SBY Rev. G 11/10/21 CIRCUIT BREAKER 40-600 AMP CIRCUIT BREAKERS1 OF 2 GENERAC CIRCUIT BREAKER INFORMATION Circuit Breaker Amps Generac C.B. Lug Part Number Lug Description Wire Size Per 310-16*Frame Interrupt Rating Rating Temperature Type 40 0F8451 Single Hole 0.656 Diameter # 6 to 300 MCM Cu/Al Single Conductor Only Mounting Bolt 70 in lbs. Wire Lug is 375 in lbs. #8 200 Amp Frame 18,000 40 °C Thermal Magnetic50 #8 60 #6 70 #4 80 #4 90 #3 100 #3 125 #1 150 1/0 175 2/0 200 3/0 225 0A7822 (1) - 600 MCM to # 4 Cu/Al or (2) - 250 MCM to (2) - 1/0 Mounting 70 in lb. Wire Lug is 375 in lb 4/0 400 Amp Frame 25,000 250 250MCM 300 350MCM 350 500MCM 400 600MCM 450 0F9721 Standard Lug 0F8452 Optional Lug - 450-600A (3) - 2/0 - 400 MCM Cu/Al 480 in lb. (2) - 500-750 mcm Cu/Al Optional Lug 700MCM or 2 - 4/0 600 Amp UL Rated Frame 35,0005002 - 250 MCM 600 2 - 350MCM or 3-3/0 All circuit breakers are CUL 489 listed for 120, 208, 240, 480 Volts. Wire size is based on Amp Ratings at 75 °C from Table 310.16, 2008 NEC. All Lugs Are Rated 75 °C. Derate by Temperature Temperature °C Rated Trip Current % 20 110 30 105 40 100 50 95 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Part No. 0172520SBY Rev. G 11/10/21 CIRCUIT BREAKER 40-600 AMP Generac Power Systems, Inc. | P.O. Box 8 | Waukesha, WI 53187 P: (262) 544-4811 © 2021 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice.CIRCUIT BREAKERS2 OF 2 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 1 OF 1 Generac Power Systems, Inc. | P.O. Box 8 | Waukesha, WI 53187 P: (262) 544-4811 © 2019 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. RhinoCoat™ Part No. 0180230SBY Rev. F 11/16/19 UNIT OPTIONSGenerac’s RhinoCoat™ finish system provides superior durability as a standard for all Generac Industrial enclosures, tanks and frames.* Testing Standards Generac’s RhinoCoat™ finished surfaces are subjected to numerous tests. These include: •ASTM D - 1186 - 87..............................................................................................................2.5+ MIL Paint Thickness •ASTM D - 3363 - 92a............................................................................................................Adequate Material Hardness •ASTM D 522 - B....................................................................................................................Resistant to Cracking •ASTM D 3359 - B..................................................................................................................Exceptional Adhesion •ASTM B117 D 1654..............................................................................................................Resistant to Salt Water Corrosion •ASTM D1735 D 1654............................................................................................................Resistant to Humidity •ASTM 2794 93 (2004)..........................................................................................................Exceptional Impact Resistance •SAEJ1690 - UV Specifications...............................................................................................UV Protection In addition to the testing standards above, Generac adds the following test requirements more specific to generator applications: •Resistant to Typical Oils •Resistant to Typical Fuels •Resistant to Typical Antifreeze •Resistant to Distilled Water Primary Codes and Standards *RhinoCoat™ powder coat paint is durable and corrosion resistant however it is not a rust preventative. Generac pretreats all powder coated parts to assist with resistance to corrosion. Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 1 OF 1 Generac Power Systems, Inc. | P.O. Box 8 | Waukesha, WI 53187 P: (262) 544-4811 © 2023 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. BATTERY CHARGER 10 amp Part No.0191900SBY Rev. G 11/30/23 GENERATOR CONTROLSThe Generac 10 amp 12/24 volt battery charger is designed to work with Generac Industrial Controls and the G8601 to provide the ultimate in automatic battery voltage maintenance. The 10 amp charger has automatic float and equalize control. It precisely monitors the battery’s voltage and automatically activates the correct charging mode. The charge rate is limited and controlled to efficiently and safely maintain ideal battery levels under varying conditions. The equalize system uses a control circuit to limit charging current to 10 amps. When battery voltage drops below a preset level, charging current increases to 5 amps and then to the 10 amp charge rate if needed. When the battery reaches maximum charge, the charger switches to float mode to supply just enough current to maintain the battery at or above 13/26 volts. Battery voltage and charging current are read at the control panel digital display. Battery charger shown from inside of control panel enclosure. Connections are made via an attached harness. Specifications 10A Nominal Input 120 VAC Operating AC Line Voltage Range 108 to 132 VAC Input AC Line Frequency 50/60 Hz Battery Fuse 15 A Nominal Charge Rate 10 A Equalize Voltage 13.8/27.6 V Float Voltage 13.0/26.0 V Current @ Equalize to Float Transition 5 A Battery Under-voltage shutdown 11/22 V LED Indicators Yes AC Line Voltage Green LED Battery Connected and Charging Yellow LED Battery Current Drain 30 mA AC Line Connection Connector Plug Battery Connection Connector Plug Control Connection AC Power Fail Form Relay Form C 2 A Rating CUL Recognized Yes NFPA 110 Compliant Yes AGM Compatible Yes UL1236 Yes CSA 22.2 No. 107 Yes Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 LEVEL 0 SOUND ATTENUATED ENCLOSURE G9.0L Generac, SG100 Part No. 0196720SSD Rev. C 10/8/21 Generac Power Systems, Inc. | P.O. Box 8 | Waukesha, WI 53187 P: (262) 544-4811 © 2021 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice.SOUND DATA1 OF 1 60Hz NO-LOAD, dB(A)DISTANCE: 7 METERS MICROPHONE LOCATION OCTAVE BAND CENTER FREQUENCY (Hz) 31.5 63 125 250 500 1,000 2,000 4,000 8,000 dB(A) FRONT 21 44 48 58 61 63 62 57 47 75 RIGHT 25 44 55 58 62 64 68 62 53 78 REAR 27 52 54 55 58 58 57 54 42 75 LEFT 29 50 54 58 60 63 64 61 53 77 AVERAGE 25 48 53 57 60 62 63 58 49 76 60Hz FULL-LOAD, dB(A) DISTANCE: 7 METERS MICROPHONE LOCATION OCTAVE BAND CENTER FREQUENCY (Hz) 31.5 63 125 250 500 1,000 2,000 4,000 8,000 dB(A) FRONT 37 58 65 58 64 66 64 57 47 77 RIGHT 36 56 81 60 70 63 69 62 54 81 REAR 33 61 79 64 62 60 60 54 43 78 LEFT 36 57 81 58 65 63 67 60 53 81 AVERAGE 35 58 77 60 65 63 65 58 49 79 •All positions at 23 feet (7 meters) from side faces of generator set. •Test conducted on a 100 foot diameter asphalt surface. •Sound pressure levels are subject to instrumentation, installation and testing conditions. •Sound levels are ±2 dB(A). FRONT LEFT RIGHT REAR 74 76 78 80 82 FRONT RIGHT REAR LEFTdB(A)Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 1 OF 1 Generac Power Systems, Inc. | P.O. Box 8 | Waukesha, WI 53187 P: (262) 544-4811 © 2019 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. ELECTRONIC GOVERNOR Spark-Ignited Engines Part No. 0604400SSD Rev. J 10/08/19 GENERATOR CONTROLSGenerac’s electronic isochronous governor systems are standard on all Spark-Ignited gensets utilizing Generac’s Digital Control Platforms. •Isochronous Speed Regulation •±0.25% Steady State Regulation •Factory Installed and Adjusted •Fully Adjustable •Quiet-Test™ Low-Speed Exercise Capability •Fast Response •High Reliability •Environmentally Sealed Die cast enclosure housing the throttle plate and the gear-driven rotary actuator with the interior components sealed against dust, dirt and moisture. The gear drive is directly connected to the throttle plate for fast and precise control. Safety spring-return to a closed position upon loss of power. Design ..........................................................................................................................................................................................................................Bosch Type.................................................................................................................................................................................Electronically Actuated Throttle Valve Operating Voltage .....................................................................................................................................................................................................12/24VDC Response Time ........................................................................................................................................................................................................<100 ms Operating Temperature Range ...........................................................................................................................................................................-40˚F to 284˚F Output ..........................................................................................................................................................................................Rotary (internal - no linkage) ACTUATOR CONTROLLER The governor driver module is located in the generator control panel. A sealed unit with waterproof connections and a feedback circuit from the actuator for throttle plate position. Generac software controls speed governing, and is fully adjustable. The Generac electronic governor system applies to all spark-ignited gensets with Generac’s Digital Control Platforms. Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 GENERATOR CONTROLS1 OF 1 Part No. 084918Q 05/13/15 Generac Power Systems, Inc. | P.O. Box 8 | Waukesha, WI 53187 P: (262) 544-4811 © 2015 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. COOLANT HEATER OPTION 1500 WATT, 120VAC 127 [5.0] 108 [4.25] Ø6.35 [0.25] (4) PLACES 38.1 [1.50] 116.8 [4.6] 76.2 [3.0] HOSE BARB TO FIT 5/8” I.D. HOSE (2) PLACES 45.7 [1.8] OUTLET INLET 170.2 [6.7] 200.7 [7.9] DIMENSIONS: mm [INCHES] SPECIFICATIONS: VOLTAGE: 120VAC HEAT POWER: 1500W FIXED THERMOSTAT: 60°-80°F HEATING ELEMENT: INCOLOY 800 MAXIMUM PRESSURE: 90 PSI (620 kPa) PLUG NEMA STD: 5-15P Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 4 3 2 1 4 3 1 A B A B DIM X COG DIM Y COG DIM Z COG 940.1 [37.01] 1027.8 [40.46] OVERALL WIDTH 1201.7 [47.31]1403.8 [55.27] 2360 [92.91] 453.5 [17.85] 200.2 [7.88] 1162.7 [45.78] 2839.5 [111.79] OVERALL LENGTH 1427 [56.18] OVERALL HEIGHT GENERAC POWER SYSTEMS OWNS THE COPYRIGHT OF THIS DRAWING WHICH IS SUPPLIED IN CONFIDENCE AND MUST NOT BE USED FOR ANY PURPOSE OTHER THAN FOR WHICH IT IS SUPPLIED WITHOUT THE EXPRESS WRITTEN CONSENT OF GENERAC POWER SYSTEMS. c GENERAC POWER SYSTEMS 2012 ELECTRONICALLY APPROVED INSIDE WINDCHILL DRAWING CREATED FROM PRO/ENGINEER 3D FILE. ECO MODIFICATION TO BE APPLIED TO SOLID MODEL ONLY. SH 1/1 REV C-1 TITLE STD ENCLOSURE G8.0L, 60HZ: SG080, PG072 50HZ: SG064, PG058 G9.0L, 60HZ: SG100, PG090 50HZ: SG080, PG072 ISSUE DATE:07/25/14 SIZE CAGE NO DWG NO 0K0383A REV B N/A C-1 SCALE 0.050 WT-KG SHEET 1 of 1 GENERAC POWER SYSTEMS OWNS THE COPYRIGHT OF THIS DRAWING WHICH IS SUPPLIED IN CONFIDENCE AND MUST NOT BE USED FOR ANY PURPOSE OTHER THAN FOR WHICH IT IS SUPPLIED WITHOUT THE EXPRESS WRITTEN CONSENT OF GENERAC POWER SYSTEMS. c GENERAC POWER SYSTEMS 2012 ELECTRONICALLY APPROVED INSIDE WINDCHILL DRAWING CREATED FROM PRO/ENGINEER 3D FILE. ECO MODIFICATION TO BE APPLIED TO SOLID MODEL ONLY. FOR ALL STUB-UP, WEIGHT, AND COG DETAILS, SEE CORRESPONDING OPEN SET DRAWING PER UNIT CONFIGURATION DIMENSIONS ARE IN MILLIMETERS [INCHES] RADIATOR/EXHAUST DISCHARGE AIR AIR INTAKE (BOTH SIDES) AIR INTAKE R440.4 [17.34] TYP DOOR SWING DISCHARGE AIR RADIATOR & EXHAUST Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 1 OF 1 GAS SUPPLY CHECK LIST Part No. 10000002132 Rev. C 11/15/19 Generac Power Systems, Inc. | P.O. Box 8 | Waukesha, WI 53187 P: (262) 544-4811 © 2019 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice.INSTALLATION•Gas Service Meter and Serving Utility ■Available on site and reliable ■Rated for the combined loading of the facility and the generator (total BTU) ■Maintains generator minimum pressure requirements while under maximum loading •Step Down Pressure Regulators ■Selected for the pressure and flow needs of the generator ■Direct acting type with good dynamic response (no significant time lags in regulation) ■Selected for minimum no-load to full load pressure droop (< 1-2” w.c desired) ■Located near the generator (allows the long piping runs to be at higher pressure) ■Located at least 10’ away from generator connection (avoids regulator oscillations) ■Dedicated to a single generator (increases system reliability) •Piping ■Sized large enough to minimize pressure drops to acceptable levels under full gas flow ■Minimize the number of elbows to avoid unwanted pressure drops ■Ensure entire gas supply system maintains acceptable generator pressure under full gas flow conditions ■Should be connected to generator with a flexible connection ■Should include a drip leg (sediment trap) •LP ■LP tank’s boil off rate (BTU capacity) needs to support rated BTU at minimum ambient ■LP liquid withdrawal systems should be considered: cold ambients, small tanks, large generators ■LP liquid systems require pressure rated piping and vaporization outside a building •Generac Design Resources ■“Installation Guidelines for Stationary Industrial Generators” manual 046622 (detailed information) ■“Power Design Pro” software -- mechanical design tab (gas piping pressure drop calculator) •National Codes and Standards ■NFPA 37 “Installation and use of Stationary Combustion Engines” ■NFPA 54 “National Fuel Gas Code” ■NFPA 58 “LP Gas Code” Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 4 3 2 1 4 3 1 A B A B DIM. Z COG NOTE 6 SHT. 3 1218 [48.0] OVERALL HEIGHT 940 [37.0] 1016 [40.0] OVERALL WIDTH 202 [8.0] AIR DUCT (NOTE 10) 810 [31.9] AIR DUCT (NOTE 10) 161 [6.3] AIR DUCT (NOTE 10) 693 [27.3] AIR DUCT (NOTE 10) DIM. X COG NOTE 6 SHT. 3 1425 [56.1] 600 [23.6] OIL DRAIN (NOTE 7)2360 [92.9] OVERALL LENGTH 2X 1780 [70.1]2X 270 [10.6] 133 [5.2] 2X 105 [4.1] DIM. Y COG NOTE 6 SHT. 3 2357 [92.8] USING ONLY FACTORY SUPPLIED COMPONENTS 791 [31.2] (SEE NOTE 16) 1400 [55.1] LPL INLET 1600 [63.0] 105 [4.1] 130 [5.1] LPL INLET 531 [20.9] CUSTOMER HIGH VOLTAGE CONNECTION (NOTE 5) 670 [26.4] LOW VOLTAGE CONNECTION BOX HEIGHT & MLCB HEIGHT (NOTE 5) 1031 [40.6] HIGH VOLTAGE CONNECTION BOX HEIGHT 551 [21.7] EXHAUST PIPE (NOTE 7) 1290 [50.8] EXHAUST PIPE (NOTE 7, 12) 1211[47.7] EXHAUST PIPE (NOTE 7, 12) 1206 [47.5] EXHAUST HEIGHT 140 [5.5] FLEX PIPE RH 864 [34.0] FLEX PIPE LH TITLE OPEN SET G9.0L 60 HZ: SG080, PG072 SG100. PG090 ISSUE DATE:4/3/17 SIZE CAGE NO DWG NO 10000013539 REV B N/A C SCALE 0.040 WT-KG SHEET 1 of 3 GENERAC POWER SYSTEMS OWNS THE COPYRIGHT OF THIS DRAWING WHICH IS SUPPLIED IN CONFIDENCE AND MUST NOT BE USED FOR ANY PURPOSE OTHER THAN FOR WHICH IT IS SUPPLIED WITHOUT THE EXPRESS WRITTEN CONSENT OF GENERAC POWER SYSTEMS. c GENERAC POWER SYSTEMS 2013 ELECTRONICALLY APPROVED INSIDE WINDCHILL DRAWING CREATED FROM PRO/ENGINEER 3D FILE. ECO MODIFICATION TO BE APPLIED TO SOLID MODEL ONLY. SH 1 /3 REV C WINDCHILL VERSION C.8 DIMENSIONS ARE IN MILLIMETERS [INCHES] NOTES: 1. CONTROL PANEL, (OPTIONAL BATTERY CHARGER INSIDE). 2. 120V, 20A GFCI & 250V, 15A OUTLET (OPTIONAL). 3. CONNECTION POINTS FOR CONTROL WIRES PROVIDED IN THE LOW VOLTAGE CONNECTION BOX (USE LOW VOLTAGE STUB-UP AREA). 4. BATTERY (12 VOLT NEGATIVE GROUND SYSTEM). 5. MAIN LINE CIRCUIT BREAKER (MLCB), AC LOAD LEADS. (DIMENSIONS MAY VARY DUE TO UNIT CONFIGURATION) 6. CENTER OF GRAVITY AND WEIGHT MAY CHANGE DUE TO UNIT OPTIONS. 7. ENGINE SERVICE CONNECTIONS: INLET NATURAL/LPV GAS = 1-1/4" FEMALE NPT COUPLING INLET LP LIQUID = 1/4"-18 NPT FEMALE INLET DIESEL = N/A RETURN DIESEL = N/A OIL DRAIN = 1/2" NPT FEMALE COUPLING RADIATOR DRAIN = 3/8" BARB FITTING FLEX PIPE OUTLET = 2.5" I.D. EXHAUST OUTLET = 2.5" O.D. ***** SEE GENERATOR SIZING GUIDE FOR FUEL PIPE SIZING TO SUIT APPLICATION ***** 8. AUXILARY AC CONNECTION FOR UNIT OPTIONS ARE LOCATED IN HIGH VOLTAGE CONNECTION BOX, UNLESS AN OPTIONAL LOAD CENTER IS INSTALLED. 9. EXHAUST PIPES MAY BE ROTATED TO ALLOW MUFFLER TO POINT OUT TO THE RIGHT OR LEFT SIDE OF GENERATOR. (MAY NOT APPLY TO ALL UNITS) 10. GENERATOR SET MUST BE INSTALLED SUCH THAT FRESH COOLING AIR IS AVAILABLE AND DISCHARGE AIR FROM THE RADIATOR IS NOT RECIRCULATED. 11. BOTTOM OF GENERATOR SET MUST BE ENCLOSED TO PREVENT PEST INTRUSION AND RECIRCULATION OF DISCHARGE AIR AND/OR IMPROPER COOLING AIR FLOW. 12. EXHAUST SYSTEM MAXIMUM BACK PRESSUE = 37 INCHES H20. 13. INSTALL EXHAUST BLANKETS ALONG THIS LINE. 14. CONNECT THE OPEN SET EXHAUST PER NFPA 37 15. BLANKETS SHOULD NOT COVER OXYGEN SENSOR. 16. OXYGEN SENSOR MUST BE MOUNTED BETWEEN ENGINE OUTLET AND SILENCER INLET AS SHOWN. IF ELBOW IS REQUIRED, ONLY SINGLE ELBOW MAY BE USED. 17. CATALIZED SILENCER (FOR EPA UNITS) MUST BE MOUNTED IN DESCRIBED POSITION. FAILING TO FOLLOW THESE INSTRUCTIONS WHEN INSTALLING A CERTIFIED ENGINE IN A PIECE OF STATIONARY EQUIPMENT VIOLATES FEDERAL LAW 40 CFR 1068.105(b), 18. BOLTS OR STUDS USED TO MOUNT UNIT TO PAD SHALL BE 5/8 - 11 GRADE 5. ADDITIONAL NOTES: FOR WEIGHT AND CENTER OF GRAVITY DATA SEE NOTE 6, AND SHEET 3. SECONDARY FUEL INLET (NOTE 7) SECONDARY HIGH VOLTAGE CONNECTION BOX LOCATION (OPTIONAL) LOAD CENTER OIL DRAIN LIFTING EYE (4 PLACES) 51 X 80 SLOT [2 X 3] NOTE 1 LOW VOLTAGE CONNECTION BOX (NOTE 3) HIGH VOLTAGE CONNECTION BOX (NOTE 8) OUTLET LOCATION (NOTE 2) NOTE 17 FLEX PIPE (NOTE 7) NOTE 13 PRIMARY FUEL INLET (NOTE 7) LP LIQUID FUEL INLET (NOTE 7) EXHAUST OUTLET (NOTE 7) RADIATOR DRAIN (NOTE 7) NOTE 4 ALTERNATOR AIR OUT ALTERNATOR AIR OUT Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 4 3 2 1 4 3 1 A B A B 80 [3.1] 300 [11.8] 385 [15.2] 48.6 [1.91] TYP 906 [35.7] TYP 1003 [39.5] OVERALL WIDTH 16.7 [.66] MOUNTING HOLES (10 PLACES) (SEE NOTE 18) 508 [20.0] 2X 120 [4.7]235 [9.3] OPEN AREA FOR STUB-UP 855 [33.7] 2X 99 [3.9] 2X 541 [21.3] 2X 1081 [42.6] 2X 1622 [63.8] 2X 2162 [85.1] 2X 254 [10.0] 2X 41 [1.6] 2X 312 [12.3] OPEN AREA FOR STUB-UP 2360 [92.9] OVERALL LENGTH 2X 74 [2.9] 235 [9.3] OPEN AREA FOR STUB-UP 2X 47 [1.9] RECOMMENDED ELECTRICAL STIB-UP (HIGH VOLTAGE STUB-UP) AC LOAD LEAD CONDUIT FOR PERMANET MAGNET EXCITATION CONNECTION BOX (LOW VOLTAGE STUB-UP) DRAWING CREATED FROM PRO/ENGINEER 3D FILE. ECO MODIFICATION TO BE APPLIED TO SOLID MODEL ONLY. TITLE STUB-UP VIEW G9.0L 60 HZ: SG080, PG072 SG100. PG090 ISSUE DATE:4/3/17 SIZE CAGE NO DWG NO 10000013539 REV B N/A C SCALE 0.125 WT-KG SHEET 2 of 3 GENERAC POWER SYSTEMS OWNS THE COPYRIGHT OF THIS DRAWING WHICH IS SUPPLIED IN CONFIDENCE AND MUST NOT BE USED FOR ANY PURPOSE OTHER THAN FOR WHICH IT IS SUPPLIED WITHOUT THE EXPRESS WRITTEN CONSENT OF GENERAC POWER SYSTEMS. c GENERAC POWER SYSTEMS 2013 ELECTRONICALLY APPROVED INSIDE WINDCHILL SH 2 /3 REV C WINDCHILL VERSION C.8 GLAND PLATES MUST BE REMOVED BEFORE UNIT IS MOUNTED DIRECTLY TO CONCRETE PAD SECONDARY CB CONNECTION BOX OPENING (OPTIONAL) PRIMARY CB CONNECTION BOX OPENING SECONDARY HIGH VOLTAGE STUB-UP AREA (OPTIONAL) W/GLAND PLATE SECONDARY HIGH VOLTAGE STUB-UP AREA (OPTIONAL) PRIMARY HIGH VOLTAGE STUB-UP AREA W/ GLAND PLATE LOW VOLTAGE STUB-UP Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 4 3 2 1 4 3 1 A B A B MODEL VOLTAGE WEIGHT CENTER OF GRAVITY DIM X CENTER OF GRAVITY DIM Y CENTER OF GRAVITY DIM Z SG 080, PG 072 240V, 1 1,018 kg [2,245 lbs]1308 [51.5]509 [20.1] 466 [18.3] SG 080/100, PG 072/090 240V, 1 (100kw)1,068 kg [2,355 lbs]1275 [50.2]506 [19.9] SG 100, PG 090 240v, 1 (130kw UPSIZED)1,132 kg [2,496 lbs]1229 [48.4]502 [19.8] SG 080, PG 072 208V, 240V, 480V, & 600V 1,023 kg [2,256 lbs]1305 [51.4]509 [20.0] SG 080/100. PG 072/090 208V, 240V, 480V, & 600V (100kw)1,075 kg [2,371 lbs]1271 [50.1]506 [19.9] SG 100, PG 090 208V, 240V, 480V, & 600V (130kw UPSIZED)1,153 kg [2,543 lbs]1218 [47.9]501 [19.7] MODEL VOLTAGE WEIGHT CENTER OF GRAVITY DIM X CENTER OF GRAVITY DIM Y CENTER OF GRAVITY DIM Z SG 080, PG 072 240V, 1 1,258 kg [2,774 lbs]1343 [52.9]577 [22.7] 444 [17.5] SG 080/100, PG 072/090 240V, 1 (100kw)1,308 kg [2,884 lbs]1315 [51.8]572 [22.5] SG 100, PG 090 240v, 1 (130kw UPSIZED)1,372 kg [3,025 lbs]1275 [50.2]566 [22.3] SG 080, PG 072 208V, 240V, 480V, & 600V 1,263 kg [2,785 lbs]1341 [52.8]577 [22.7] SG 080/100. PG 072/090 208V, 240V, 480V, & 600V (100kw)1,315 kg [2,900 lbs]1312 [51.6]571 [22.5] SG 100, PG 090 208V, 240V, 480V, & 600V (130kw UPSIZED)1,393 kg [3,072 lbs]1266 [49.8]564 [22.2] MODEL VOLTAGE WEIGHT CENTER OF GRAVITY DIM X CENTER OF GRAVITY DIM Y CENTER OF GRAVITY DIM Z SG 080, PG 072 240V, 1 1,331 kg [2,935 lbs]1283 [50.5]591 [23.3] 445 [17.5] SG 080/100, PG 072/090 240V, 1 (100kw)1,381 kg [3,045 lbs]1259 [49.6]585 [23.0] SG 100, PG 090 240v, 1 (130kw UPSIZED)1,445 kg [3,186 lbs]1224 [48.2]579 [22.8] SG 080, PG 072 208V, 240V, 480V, & 600V 1,336 kg [2,946 lbs]1281 [50.4]590 [23.2] SG 080/100. PG 072/090 208V, 240V, 480V, & 600V (100kw)1,388 kg [3,061 lbs]1256 [49.4]585 [23.0] SG 100, PG 090 208V, 240V, 480V, & 600V (130kw UPSIZED)1,466 kg [3,233 lbs]1215 [47.9]577 [22.7] MODEL VOLTAGE WEIGHT CENTER OF GRAVITY DIM X CENTER OF GRAVITY DIM Y CENTER OF GRAVITY DIM Z SG 080, PG 072 240V, 1 1,389 kg [3,062 lbs]1366 [53.8]665 [26.2] 443 [17.4] SG 080/100, PG 072/090 240V, 1 (100kw)1,439 kg [3,172 lbs]1340 [52.8]657 [24.7] SG 100, PG 090 240v, 1 (130kw UPSIZED)1,503 kg [3,314 lbs]1303 [51.3]648 [25.5] SG 080, PG 072 208V, 240V, 480V, & 600V 1,394 kg [3,073 lbs]1364 [53.7]664 [26.1] SG 080/100. PG 072/090 208V, 240V, 480V, & 600V (100kw)1,446 kg [3,188 lbs]1337 [52.6]656 [25.8] SG 100, PG 090 208V, 240V, 480V, & 600V (130kw UPSIZED)1,524 kg [3,360 lbs]1294 [50.9]645 [25.4] OPEN SET WEIGHT CENTER OF GRAVITY DIM "X" CENTER OF GRAVITY DIM "Y" CENTER OF GRAVITY DIM "Z" 1,136 kg [2,504 lbs]1338 [52.7]547 [21.5] 500 [19.7] 1,186 kg [2,615 lbs]1307 [51.5]543 [21.4] 1,250 kg [2,756 lbs]1264 [49.8]538 [21.2] 1,141 kg [2,515 lbs]1335 [52.6]547 [21.5] 1,193 kg [2,630 lbs]1304 [51.3]542 [21.3] 1,271 kg [2,802 lbs]1253 [49.3]536 [21.1] WEIGHT CENTER OF GRAVITY DIM "X" CENTER OF GRAVITY DIM "Y" CENTER OF GRAVITY DIM "Z" 1,168 kg [2,630 lbs]1308 [51.5]555 [21.9] 440 [17.3] 1,218 kg [2,685 lbs]1280 [50.4]550 [21.7] 1,282 kg [2,826 lbs]1239 [48.8]545 [21.5] 1,173 kg [2,586 lbs]1306 [51.4]555 [21.9] 1,225 kg [2,701 lbs]1276 [50.2]550 [21.7] 1,303 kg [2,873 lbs]1229 [48.4]543 [21.4] WEIGHT CENTER OF GRAVITY DIM "X" CENTER OF GRAVITY DIM "Y" CENTER OF GRAVITY DIM "Z" 1,193 kg [2,630 lbs]1308 [51.5]594 [23.4] 439 [17.3] 1,243 kg [2,740 lbs]1280 [50.4]587 [23.1] 1,307 kg [2,881 lbs]1239 [48.8]580 [22.8] 1,198 kg [2,641 lbs]1306 [51.4]593 [23.3] 1,250 kg [2,756 lbs]1276 [50.2]586 [23.1] 1,328 kg [2,928 lbs]1229 [48.4]577 [22.7] DRAWING CREATED FROM PRO/ENGINEER 3D FILE. ECO MODIFICATION TO BE APPLIED TO SOLID MODEL ONLY. TITLE WEIGHT & CENTER OF GRAVITY G9.0L 60 HZ: SG080, PG072 SG100. PG090 ISSUE DATE:4/3/17 SIZE CAGE NO DWG NO 10000013539 REV B N/A C SCALE 0.040 WT-KG SHEET 3 of 3 GENERAC POWER SYSTEMS OWNS THE COPYRIGHT OF THIS DRAWING WHICH IS SUPPLIED IN CONFIDENCE AND MUST NOT BE USED FOR ANY PURPOSE OTHER THAN FOR WHICH IT IS SUPPLIED WITHOUT THE EXPRESS WRITTEN CONSENT OF GENERAC POWER SYSTEMS. c GENERAC POWER SYSTEMS 2013 ELECTRONICALLY APPROVED INSIDE WINDCHILL SH 3 /3 REV C WINDCHILL VERSION C.8 STD ENCLOSURE, STEEL L1A ENCLOSURE, STEEL L2A ENCLOSURE, STEEL NOTE: CENTER OF GRAVITY AND WEIGHT MAY CHANGE DUE TO UNIT OPTIONS. L2A ENCLOSURE, ALUMINUM L1A ENCLOSURE, ALUMINUM STD ENCLOSURE, ALUMINUM Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 DESIGN GUIDELINES Natural Gas Supply System Design Guide for Generac Industrial Spark Ignited Generators Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Natural Gas Supply System Design Guide for Generac Industrial Spark Ignited Generators INTRODUCTION This design guidance document is to be provided to the consulting engineer during the project design phase and again at the time of submittal to the engineer and mechanical contractor for all Generac Industrial natural gas and propane fueled generator sets. The following pages provide information and design best practices that have been demonstrated to minimize gas pressure instability and flow deficiency problems in the field. These design guidelines are to be used in combination with applicable national standards,1 local fuel gas piping codes, and Generac’s Installation Guidelines for Stationary Industrial Generators (Document #046622). DESIGN GUIDE CONTINUED | 1 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 1. DESIGN OBJECTIVES 1.1. Provide the generator with a stable gas supply pressure over varying gas flow demand conditions. Maximum gas flow for all Generac generators are listed on the unit nameplate and generator data sheets.2 1.2. The pressure difference measured at the generator fuel pressure test port should typically be less than 2" water column (w.c.) from no-load running to full-load running condition. 1.3. The gas pressure must remain above the minimum specified for the generator set at all times, under all operating conditions. Failure to maintain adequate gas pressure and flow will result in operational problems such as extended crank cycles, inability to carry full load, and unstable engine speed. Natural Gas Supply System Design Guide for Generac Industrial Spark Ignited Generators Figure 1: Typical natural gas supply regulator and piping configuration. 1.4. Maintain a pressure and flow margin to allow for seasonal pressure variation on the upstream gas system. The emergency system must be before the facility shutoff. 1.5. Other facility loads must be factored in while sizing the Generator fuel system. It is recommended that the generator should have a dedicated fuel supply, which is not shared with any other appliances (furnace, water heaters, ranges, etc.) and the Generator fuel supply line shall be installed away from a high heat source so that the fuel temperature must remain at an acceptable operating rage. 2.1. Regulator Body Size: The inlet and outlet ports on a regulator are typically a single metal casting. The “body size” refers to the nominal diameter of the inlet and outlet pipe threads (or flange). The regulator body size should never be larger than the pipe size, but it may be smaller provided the required flow can be obtained through the smaller regulator body size. CONTINUED | 2 2. REGULATOR PERFORMANCE ATTRIBUTES3 Primary Fuel Pressure Regulator Flex Hose Base Rail Fuel Shut Off Fuel Pressure Test Port Sediment Trap High Pressure (psi) Natural Gas Primary fuel pressure regulator no less than 10 feet of pipe length from the generator set connection point Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 CONTINUED | 3 2.2. Pressure differential: The maximum flow rate of a service regulator is constrained by the gas pressure differential across the inlet and outlet port. When selecting a regulator for a specific gas flow requirement, it must correspond to the expected nominal upstream and downstream gas pressures. Consult manufacturers’ published flow rate tables at various inlet and outlet pressure values to select an appropriate regulator (See the example in Table 1). 2.3. Flow and droop: Select a direct acting regulator that will deliver approximately 1.5 times the maximum gas flow required by the generator with 1" – 2" water column (w.c.) pressure droop at the expected nominal upstream and downstream gas pressures. Direct acting regulators provide the quick response required for controlling fast changing gas flow demands encountered in engine-generator applications. For example, a Generac SG500 generator, configured for 7" – 11 " w.c. nominal gas pressure, requires 6,000 CFH of gas at full load. The selected regulator must be rated to flow approximately 9,000 CFH (1.5 X 6000 CFH = 9000 CFH). Given an upstream gas pressure of 2 psi, a 1½" Model 122–12 regulator with a blue spring would be the first choice. However, assume there is a substantial risk of seasonal pressure variation where the upstream gas pressure may fall closer to 1 psi, a larger 2" Model 122–12 regulator with a blue spring will still provide the required flow at the lower upstream pressure. INLET PRESSURE Set Point 5" w.c. Set Point 7" w.c. Set Point 11" w.c. Set Point 18" w.c. Set Point 28" w.c. Set Point 2 w.c.REGULATOR SIZE AND MODELRed Spring 1" w.c. DROOP Blue Spring 1" w.c. DROOP Green Spring 2" w.c. DROOP Orange Spring 2" w.c. DROOP Orange Spring 3" w.c. DROOP Black Spring 1/4" PSI DROOP 8" w.c.4000 3000 ---- 1 1/2" Model 122-12 14" w.c.4900 4500 3700 --- 1 psi 6600 6500 6000 5750 -- 2 psi 10500 10000 9800 9000 9500 - 3 psi 12000 12000 11100 10000 10500 8900 5 psi 14500 14500 13900 12000 12700 10000 10 psi 16000 16000 15000 13500 14000 12700 15 psi 18000 18000 19000 19000 20000 18000 8" w.c.5000 4000 ---- 2 1/2" Model 122-12 14" w.c.8800 8000 6600 --- 1 psi 12200 12000 11500 10700 -- 2 psi 18200 18000 17300 16500 16900 - 3 psi 25000 25000 24000 22300 23000 18000 5 psi 32000 32000 30000 28100 29000 27400 10 psi 38000 38000 35000 32200 33000 30000 15 psi 38000 38000 40000 39000 40000 36000 Natural Gas Supply System Design Guide for Generac Industrial Spark Ignited Generators Table 1: Typical regulator flow capacity table. Note how the same model regulator will flow larger volumes of gas with a higher inlet pressure while maintaining a set downstream pressure. Courtesy of Sensus. Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 CONTINUED | 4 Gas pressure regulators are feedback control systems driven by the pressure differential across the diaphragm and the case spring. When gas flow on the low-pressure side of the regulator causes a pressure drop, spring force in the regulator case pushes on the diaphragm and opens the valve to increase gas flow to maintain the set pressure. The dynamic pressure maintained by the regulator decreases slightly as gas flow rate increases (Figure 2). This phenomenon is known as pressure droop or, more simply, “droop”. Regulator manufacturers design products to minimize pressure droop while still maintaining regulator stability for a given gas flow rate. Regulators tend to exhibit the best stability and response time when they operate near the middle of their proportional band. Selecting a regulator with a published maximum gas flow of approximately 1.5 times the full-load gas flow required by the generator avoids operation very close to the fully open or fully closed position, minimizing the probability of unstable operation. A regulator that is too large, capable of flowing several times the maximum gas flow required by the generator, will operate very close to its fully closed position which may also result in unstable operation. 2.4. Spring Rate, Accuracy, and Response Time:4 The regulator spring provides the force required to open the regulator valve and maintain the desired operating pressure. There may be more than one spring covering a desired operating pressure. Spring selection plays a role in regulator accuracy and response time. In general, using the lightest spring rate (a blue spring from the prior example referencing Figure 2) that achieves the desired operating pressure will provide the best accuracy, minimizing pressure droop across the range of expected gas flow rates. However, a response that is “too fast” can introduce oscillation and instability. If instability is experienced during operation, moving to the next higher spring (a green spring from the prior example referencing Table 1) that includes the desired operating pressure is one potential method to mitigate oscillations. 2.5. Orifice size: For regulators where various orifice sizes are available, select the smallest orifice that will provide approximately 1.5 times the maximum gas flow required by the generator. Selecting an orifice that is significantly larger than necessary will result in the valve operating very close to the seat (nearly closed) and may result in pressure instability, increased seal wear, or audible noise from the regulator. 2.6. Lockup or hard shutoff: A regulator with a lockup or hard shutoff feature must be used. Lockup is the pressure above the regulator setpoint that is required to shut the regulator off tight so no gas flows. Typically, the lockup pressure is 1"-3" W.C. above the dynamic pressure setpoint measured when a small volume of gas is flowing (i.e. no-load running condition on the generator). The lockup feature prevents the low-pressure side of the regulator from Figure 2: Pressure droop characteristic of a typical direct-operated regulator. Courtesy of Emerson-Fisher Natural Gas Application Guide. P 2 LOCKUP SET-POINT DROOP (OFF-SET) WIDE-OPEN FLOW Natural Gas Supply System Design Guide for Generac Industrial Spark Ignited Generators Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 CONTINUED | 5 creeping up to the regulator line side pressure during long periods of zero gas flow when the generator is not running. If excessive gas pressure is allowed to build up on the low-pressure side of the regulator, the generator solenoid valves may be unable to open against the excessive pressure and the engine will not start. 2.7. Internal vs. external pressure registration: Internally registered regulators are recommended because they generally have fewer operational problems in the field. The diaphragm case of a regulator must have a connection to the low-pressure side in order to function. Internally registered regulators have a passage built into the body casting which provides a path for low-pressure gas to act against the diaphragm and spring force. Externally registered regulators lack this internal connection path but instead have an additional pipe fitting on the regulator case where a smaller diameter pipe is field-fabricated to a downstream location on the low-pressure side of the main gas piping system. Because all the pipe fabrication is done in the field, variation in the main gas piping system and the remote pressure registration line can cause unpredictable performance that is difficult to troubleshoot. Externally registered regulators can be used, but the engineer and installation contractor must be aware of the dynamic effects introduced by variables such as; flow turbulence, length and diameter of the sensing line, location of the sensing point in the low pressure piping system, increases and decreases in pipe diameter. If an externally registered regulator is used, locate the remote sensing point 8 to 10 pipe diameters downstream of the regulator in the largest diameter pipe section. The start of 8 to 10 pipe diameters is after the transition to the largest diameter pipe or any other throttling devices, component and/or fittings that will disrupt flow and create turbulence. The sensing line should be taken off the top of the main line to keep it free of debris and condensate. If possible, it should horizontally slope back to the main so that any condensate will drain back into the main rather than accumulate in the regulator’s diaphragm case. Minimize the fittings used in running the sensing line. An externally registered regulator will respond to the pressure changes sensed at the remote tap rather than within the regulator body. It is advisable to install a pressure gauge at the sensing line tap on the main as this will be the control point of the regulator. 2.8. Recommended gas regulators: The list of regulators below is not an exhaustive list of all suitable regulators that are available in the market, nor is it a list of “Generac Approved” regulators. The list is intended to help design engineers and mechanical contractors identify a range of products that have demonstrated their suitability for engine- generator service in past projects. Consult your Generac Distributor or gas regulator supplier for additional information. - Sensus5 - Emerson Fisher - Itron Figure 3: Major components of a direct-acting lever- type regulator, internally registered. (Courtesy Emerson Fisher). Natural Gas Supply System Design Guide for Generac Industrial Spark Ignited Generators Relief Valve Seat Adjusting Screw Vent Stabilizer Valve Disk Orifice Diaphragm Assembly Control Spring Relief Spring Valve Stem Lever Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 3. FLOW CHARACTERISTICS OF GAS PIPING SYSTEMS: 3.1. Elbows and Tees: Minimize the number of elbows and tee fittings that increase pressure drop and flow turbulence in the system. Where more than three elbows and/or tees are required, use of swept radius elbows (typical for welded pipe sections) will help reduce pressure loss. 3.2. Reducing bushings (swages): Pipe reducing bushings are the transition from a larger to smaller pipe diameter or vice versa. Gas flow velocity is slower in a larger diameter pipe compared to a smaller diameter pipe moving the same volume of gas. If a remote sensing regulator is used, it is important to understand the dynamic pressure effects caused by the gas flow velocities in different sized pipe sections and design accordingly.6 In some installations where it is impractical to run approximately 10 feet of pipe, swaging up to a larger diameter pipe is a practical method to increase the gas volume between the service regulator and the generator fuel system. For installations where this method is used, an internally registered regulator is strongly recommended. 3.3. Flexible fuel lines: Flexible fuel lines are intended to isolate the rigid gas piping system from vibrations on the generator set and must be installed as straight as possible. They are not intended to correct misaligned pipe sections or to serve as an elbow. 3.4. Regulator vent lines: Regulator vents must open downward and be screened to prevent insects and water from entering the regulator case. Regulator vent lines should be kept as short as possible to reduce the possibility of affecting the regulator response time. 4. DESIGN REQUIREMENTS: 4.1. Use Generac’s Power Design Pro7 gas pipe sizing module to determine the minimum recommended pipe size for the selected generator’s gas flow given the anticipated length of the pipe run between the service regulator and the generator fuel inlet, including all elbows. Select the option to design for <0.5” water column pressure drop. Refer to the Table 1 for more detail. 4.2. The flexible fuel line shall be installed at the generator fuel inlet located on the frame rail and must exit the generator perpendicular to the frame rail. No pipe fittings (elbows or swages) are permitted between the flexible fuel line and the generator fuel inlet port. 4.3. The flexible fuel line must be as straight as possible. It is designed to isolate the rigid gas piping system from vibrations on the generator set. It is not intended to correct misaligned pipe sections or to serve as an elbow. 4.4. Given the combined effects of pipe friction loss and regulator droop, gas pressure should typically not drop more than 2" w.c. from no-load running to full-load running. Under no circumstances shall the gas pressure measured at the test port on the inside frame rail of the generator set drop below the minimum rated gas pressure listed on the generator nameplate. 4.5. Full-port ball valves, the same diameter as the pipe which they are connected to, are to be used for all shut-offs. 4.6. For multiple generator set installations (Generac MPS), each generator set must have its own regulator installed. Do not share a single large regulator across multiple generator sets. CONTINUED | 6 Natural Gas Supply System Design Guide for Generac Industrial Spark Ignited Generators Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 CONTINUED | 7 5.RECOMMENDED DESIGN BEST PRACTICES: 5.1. Provide approximately 10 feet of pipe between the regulator and generator gas inlet. This does not have to be a single straight run. The pipe volume decouples the dynamic response of the generator throttle control system and the service regulator, reducing the probability of oscillation and unstable operation. 5.2. Avoid installing elbows or pipe swages immediately upstream or downstream of a regulator, unless specifically allowed by the regulator manufacturer. This will increase the turbulence of the gas flow, having a negative impact on pressure regulation accuracy and stability. Regulator manufacturers typically recommend 10 pipe diameters of straight pipe run upstream and downstream of a regulator. For example, on a regulator with 2" diameter pipe fittings, 20" of straight pipe should be fitted upstream and downstream of the regulator. When field conditions prohibit meeting both constraints, place the elbow on the high- pressure side of the regulator. The straight run on the low-pressure side is more critical for proper regulator operation. 5.3. Avoid installing pipe swages immediately before or after an elbow. The combined flow turbulence of the swage and elbow in close proximity can cause unexpectedly large pressure drops at high flow rates. Table 2: Natural Gas Fuel Pipe Sizing PIPE SIZE (inches) KW 1.00"1.25"1.5"2"2.5"3"4"5"6" 25 10 95 220 739 30 60 147 565 40 25 75 315 790 50 50 220 560 60 25 145 390 1185 70 5 75 225 710 80 65 195 630 100 40 140 460 130 50 215 150 30 150 200 15 95 475 250 62 315 1020 300 35 255 850 350 10 145 535 400 107 452 500 42 245 650 625 120 395 750 112 380 NOTE: Pipe sizing is based on 0.5" H2O pressure drop for Naural Gas. Also sizing includes nominal number of elbows and tees. Please verify adequate service and meter sizing. Natural Gas Supply System Design Guide for Generac Industrial Spark Ignited Generators TABLE VALUES ARE MAXIMUM PIPE RUN IN (feet) 11"-14" W.C. 1,408,000 BTU's Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 CONTINUED | 8 5.4. Minimize the number of 90-degree elbows. If more than three elbows are needed downstream of the regulator to accommodate the design, swept radius elbows are recommended to minimize pressure drop. 5.5. Use of an internally registered regulator is strongly recommended. Regulators with external pressure registration lines add an additional variable into the system that can be difficult to troubleshoot should the gas pressure become unstable under high-flow conditions. 5.6. For more stable gas flow with longer gas piping, the high pressure side may be raised as high as code allows and regulate it down to generator operating pressure at the generator. (This is the same design concept used in the electrical industry; “high voltage for long distances, transformation at the loads”). This may also help reduce cost as pipe diameters can be smaller, saving material and installation costs. 6.INSTALLATION AND COMMISSIONING RECOMMENDATIONS: 6.1. Refer to Generac’s Installation Guidelines for Stationary Industrial Generators (Document #046622) for additional installation details. 6.2. Pig all gas pipes after installation to remove pipe dope, weld slag and other contaminants that could damage the regulator valve seat and cause pressure creep. 6.3. Install a dirt trap and/or screen before the gas regulator. 6.4. Set the regulator pressure with the generator running at no-load. Measurements are taken at the generator fuel pressure test port on the inside of the frame rail. For units configured for 7"-11" w.c. operating pressure, set the regulator to 11" w.c. no-load running. For units configured for 11-14" w.c. operating pressure, set the regulator to 14" w.c. no-load running. Pressure droop at full-load running will be a combination of regulator droop and pipe friction loss. Proper design will limit the no-load to full-load running pressure drop to no more than 2" w.c. and at no time can the gas pressure fall below the minimum pressure listed on the generator nameplate. Expect the lockup static pressure typically to be higher than the no-load running dynamic pressure. 7.METHODS FOR CORRECTING UNDESIRABLE PERFORMANCE: 7.1. Pressure surging and cycling: Should the regulator experience “hunting” or other unstable operating behavior, an extended vent line may be creating resonant condition on the atmospheric side of the regulator diaphragm. If this is suspected, temporarily disconnect the vent line or remove the cap from the regulator spring case and observe if the unstable behavior stops. Shortening the length or increasing the diameter of the vent line will often correct an instability caused by vent line resonance. The pipe volume between the service regulator and the generator may be insufficient to decouple the control action of the regulator and the generator’s throttle control system. Increase the pipe volume between the regulator and the generator. Change the response time of the regulator. In some cases, a small adjustment of the regulator spring (up or down 1 w.c.) will be enough to restore stability to the system. If available for the selected regulator, using the next higher spring is another inexpensive and easy to implement option. This will slow the regulator response and can reduce or eliminate the instability. Keep in mind that changing to a higher spring rate will also increase pressure droop and reduce the regulator’s maximum flow capacity which limits the applicability of this corrective measure. Natural Gas Supply System Design Guide for Generac Industrial Spark Ignited Generators Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 7.2. Low gas pressure under high load: There are several potential causes of low gas pressure under high load. Pipe runs with excessive friction loss caused by a pipe diameter that is too small for the required gas flow and pipe length and/or a large number of elbows. The only corrective action for this is to increase the pipe diameter between the regulator and the generator or to raise the pressure of the high pressure gas. Avoid this problem by using a gas pipe sizing tool during the design phase. Insufficient regulator capacity. Confirm the upstream gas main and regulator flow capabilities for a given upstream gas pressure. If the upstream gas pressure is lower than originally anticipated, investigate the possibility adjusting the utility regulator (if present). If increasing upstream gas pressure is not possible, a larger orifice and/or different spring combination may be available for the existing regulator to increase flow and reduce pressure droop. If the previous steps fail to correct the situation, a larger regulator will be required. Avoid this problem by thoroughly reviewing the regulator manufacturer’s flowrate tables prior to ordering. 7.3. Excessive transient pressure drop during generator crank cycle or block load application: If the transient pressure drop during a generator crank cycle or block load application is large enough to impact performance, speeding up the regulator response will reduce the transient pressure drop. Avoid this problem by using a direct-acting regulator that is suitable for engine-generator applications. If available for the selected regulator, using a lighter spring will increase the regulator response speed and reduce transient pressure dip. Finally, if a remotely registered regulator is used, increase the pipe diameter of the remote sensing line. 7.4. Pressure creep: Ensure the selected regulator has a lockup or hard-shutoff feature. Pressure creep is almost always caused by contaminants in the pipe system upstream of the regulator. The contaminants either get caught on the regulator valve disk or cause physical damage to the valve disk, making it impossible to achieve a hard shutoff. Avoid this problem by pigging all pipe components prior to installing the regulator and ensure a dirt trap is installed upstream of the regulator. 7.5. Failure to start, run smoothly, or accept 100% load: Barring a mechanical failure on the generator, failure to make 10-second start, run smoothly, or carry full load is almost always caused by an underlying gas supply problem. 8.PROPANE VAPOR AND LIQUID: 8.1. Propane vapor system: This type of system uses the vapors formed above the liquid fuel in the supply tank. The maximum tank liquid capacity is 80% and a minimum of approximately 20% of the tank capacity is required to boil off liquid into the vapor state. Gas pressure and volume requirements for an LPG system at the connection point of the generator are listed on the unit specification sheet. The piping system connecting the outlet of the first stage regulator to the connection point on the second stage regulator must be properly sized to provide the fuel volume required by the unit at 100% load. The piping system between the outlet of the second stage regulator and the generator connection point must be sized to provide the fuel volume required by the generator at 100% load while also staying within the pressure range noted on the unit specification sheet. 8.2. Tank vaporization rate: In addition to sizing the gas piping system in a similar manner to natural gas, LP-vapor systems must also size the propane storage tanks to ensure a sufficient volume of gas will boil off CONTINUED | 9 Natural Gas Supply System Design Guide for Generac Industrial Spark Ignited Generators Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 CONTINUED | 10 Table 3: Above ground AMSE Tank vaporization rate, LP-Gas Serviceman’s Handbook. TEMPERATURE TANK SIZE (Gallons) 150 250 500 1,000 40°F 214,900 288,100 478,800 852,800 30°F 187,900 251,800 418,600 745,600 20°F 161,800 216,800 360,400 641,900 10°F 148,000 198,400 329,700 587,200 0°F 134,700 180,600 300,100 534,500 -10°F 132,400 177,400 294,800 525,400 -20°F 108,800 145,800 242,300 431,600 -30°F 107,100 143,500 238,600 425,000 * Tank frosting acts as an insulator, reducing the vaporization rate. Figure 4: Typical LP vapor withdrawal system. Base Rail FULL FLOW SHUT OFF VALVE The piping system connecting the outlet of the first stage regulator to the connection point on the second stage regulator must be properly sized to provide the fuel voluume required by the unit at 100% load. The piping system between the outlet of the second stage regulator and the generator connection point must be sized to provvide the fuel volume required by the generator at 100% load while also staying within the pressure range noted on the unit specificatotion sheet. Allow a minimum of 10 feet between the primary regulator and generator Flex HoseFUEL TANK FULL FLOW SHUT OFF VALVE SECOND STAGE REGULATOR FIRST STAGE REGULATOR WITH RELIEF VALVE AND PRESSURE TAP Natural Gas Supply System Design Guide for Generac Industrial Spark Ignited Generators under a range of environmental conditions and various liquid levels in the tank. Liquid propane absorbs ambient heat from the surrounding environment to boil off liquid into a gas. Low liquid levels in a tank coupled with cold ambient temperatures can result in a condition where the tank boil off rate is insufficient to meet the demands of the generator. The local propane supplier is often a good resource to help with tank sizing. The Emerson-Fisher LP-Gas Serviceman’s Handbook is another valuable resource for sizing propane systems and includes tank vaporization tables.8 In many cases, the tank volume must be larger (sometimes much larger) than the gas required to achieve a desired runtime. Where practical, buried tanks can improve the vaporization rate by protecting the tank from extremely low ambient air temperatures. 8.3. Liquid propane system: This system delivers propane in a liquid state (LPL) to the connection point on the generator set. Liquid propane systems are used where it is impractical to achieve the required boil off rate from the available fuel tank volume. For the engine to use the LPL fuel, the liquid must be vaporized prior to being delivered to the fuel mixer (carburetor). LPL will vaporize at a temperature of (-44°F/-42.2°C). The generator set LPL fuel system delivery pressure operates over the range of 58-180 psi (400-1242 kPa), depending on the ambient temperature and liquid level in the storage tank. LPL enters the vaporizer and passes into a “flash” chamber. The pressure drop in this chamber vaporizes the liquid to a gas and is regulated to negative 11"-14" w.c. (2.9-3.5 kPa). Heated engine coolant from the jacket water heater is used to heat the flash chamber of the vaporizer and to prevent the vaporizer from icing. Max. Intermittent Withdrawal Rate (BTU/HR) Without Tank Frosting* If Lowest Outdoor Temperature (Average for 24-Hours) Reaches . . . Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 CONTINUED | 11 8.4. Dual fuel, natural gas primary and propane secondary: Some applications use a dual fuel system where the primary source may not be available during a power outage. Dual fuel systems use natural gas as the primary fuel and LPG or LPL withdrawal as the secondary fuel. For dual fuel units, the specific fuel pressure, volume, and pipe sizing requirements for each fuel type must be observed. Figure 6: Typical dual-fuel system. Figure 5: Typical LP liquid withdrawal system. Generator Frame FULL FLOW SHUT OFF VALVE The piping system connecting the liquid line from the tank connection to the connection on the generator set, must be sized to provide the correct volume of liquid propane (gallons per hour) to the generator set as noted on the unit specificatotion sheet. Flexable Fuel Line LP FUEL TANK MAXIMUM FILL LEVEL 80% LP tanks set-up to provide liquid fuel are equipped with a dip tube connection to provide liquid withdrawal of fuel from the tank.FULL FLOW SHUT OFF VALVE DRIP LEG Generator Base Mixer/Actuator Liquid Vaporizer Regulator Heated Coolant Connections Unit Mounted Solenoid Stop Valve FULL FLOW SHUT OFF VALVE Flexable Fuel Line Generator Base Unit Mounted Regulator Flexable Fuel Line FULL FLOW SHUT OFF VALVE DRIP LEG DRIP LEG MIXER Primary Regulator Second StageRegulator PIPING FROM LP TANK FIRST STAGE REGULATOR Natural Gas Supply System Design Guide for Generac Industrial Spark Ignited Generators Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 9. ADDITIONAL RESOURCES: 1 NFPA 37 “Installation and use of Stationary Combustion Engines” NFPA 54 “National Fuel Gas Code” NFPA 58 “LP Gas Code” Free access to view NFPA code documents can be found at: https://www.nfpa.org/Codes-and-Standards/All-Codes-and-Standards/Free-access. 2 Data sheets for Generac Industrial gas generator sets: https://www.generac.com/Industrial/products/gaseous-generators. 3 A more thorough description of the operational principles and performance attributes of gas regulators can be found in Emerson-Fisher’s Natural Gas Application Guide at: http://www.emerson.com/en-us/automation/valves-actuators-regulators/regulators. 4 Causes and Cures of Regulator Instability, Class #6010. William H Earney, Fisher Controls International Inc. 1995. https://www.scribd.com/document/197653841/Causes-and-Cures-of-Regulator-Instability 5 Sensus product data sheets: https://sensus.com/products/?utility=gas 6 The Bernoulli Effect will cause a difference in gas pressure only when gas is flowing. When a remote sensing regulator is used, and the remote sensing point is located in a pipe section that is a larger diameter than the generator fuel inlet, under high-flow conditions it can result in an additional 1”-2” w.c. of pressure difference that cannot be eliminated. https://en.wikipedia.org/wiki/Bernoulli%27s_principle 7 Power Design Pro is Generac’s web-based generator sizing tool that includes modules for gas supply pipe sizing and exhaust pipe sizing. It can be accessed and used free of charge at: https://pdp.powerdesignpro.com. 8 LP-Gas Serviceman’s Handbook, Emerson Fisher. http://www.squibbtaylor.com/uploaded/lp10servicemaninst.pdf. Generac Power Systems, Inc. S45 W29290 Hwy. 59, Waukesha, WI 53189 | 1-888-GENERAC (1-888-436-3722) | 10000046207 10/2020 GENERAC.COM 12 Natural Gas Supply System Design Guide for Generac Industrial Spark Ignited Generators Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 FUEL SPECIFICATION Natural Gas Part No. A0000641394 Rev. B 4/13/2020 Generac Power Systems, Inc. | P.O. Box 8 | Waukesha, WI 53187 P: (262) 544-4811 © 2020 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. 1 OF 1FUEL SPECIFICATIONGenerac products are designed to run on natural gas and are tested for performance and reliability with clean, dry, pipeline quality natural gas. The properties presented in this standard represent the natural gas used in product testing. The performance and reliability of Generac products using non-conforming fuels are unknown and cannot be guaranteed. Natural gas is, by definition, any gas that occurs organically, but this standard focuses on natural gas that is intended for use as fuel in reciprocating internal combustion engines. This natural gas is generally assumed to have specific properties, but compositional differences and contaminates greatly influence the fuel’s quality and combustion stability. This variation can lead to lower power output, pre-ignition, detonation, and corrosion if the fuel does not meet this standard. This standard identifies an acceptable fuel composition for use in Generac products. Fuel Specifications The fuel used by Generac is clean, dry, pipeline quality natural gas adhering to the following: Component / Property Unit Range Methane % Volume 80 Minimum Ethane % Volume 0-10 Propane % Volume 0-5 Butanes % Volume 0-2 Pentanes and Heavier % Volume 0-0.5 Nitrogen and Other Inerts % Volume 0-3 Carbon Dioxide % Volume 0-3 Total Diluents Gases % Volume 0-5 Hydrogen Sulfide g/100scf (mg/m3)0.25-0.3 (6-7) Total Sulfur g/100scf (mg/m3)5-20 (115-460) Water Vapor lb/MMscf (mg/m3)4-7 (60-110) High Heating Value Btu/scf (kJ/m3)950-1,150 (35,400-42,800) Methane Number MN 80 Minimum Notes: -The fuel must be free of liquid water and hydrocarbons at delivery temperature and pressure. -The fuel must be free of particulate matter. Emergency Overview NFPA 704 Hazard Identification System Hazards Information DANGER! EXTREMELY FLAMMABLE GAS - MAY CAUSE FLASH FIRE OR EXPLOSION! High concentrations may exclude oxygen and cause dizziness and suffocation. Contact with pressurized vapor may cause frostbite or freeze burn.1 4 0 Health Hazard 1 (blu) Fire Hazard 4 (red) Reactivity 0 (yel) 4 - Severe 3 - Serious 2 - Moderate 1 - Slight 0 - Minimal Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 4 3 2 1 4 3 1 A B A B 1219 [48.0] DOOR OPENING 84 [3.3] 594 [23.4] 63 [2.5] 348 [13.7] 594 [23.4]71 [2.8] 63 [2] 348 [13.7] 57 [2.2] 406 [16.0] 64 [2.5]634 [25.0] ⌀15 [.591] 1981 [78.0] 2018 [79.5] 2038 [80.3] 762 [30.0] 661 [26.0] 497 [19.6] 614 [24.2] 647 [25.5] 1187 [46.7] 1219 [48.0] 58 [2.3] 131 [5.2] 398 [15.7] 105 [4.1] 121 [4.8] 280 [11.0] 295 [11.6] 546 [21.5] 147 [5.8] 1254 [49.4] 1287 [50.7]148 [5.8] 182 [7.2] 242 [9.5] 208 [8.2] 122 [4.8] 88 [3.5] 1824 [71.8] GROUND 1894 [74.6] NEUTRAL 70 [2.8] TYP. 456 [17.9] 508 [20.0] 601 [23.7] ⌀15 [.591] ⌀30 [1.2] TITLE INSTALLATION DRAWING 600A SERVICE ENTRANCE TYPE 1, 3R ISSUE DATE: SIZE CAGE NO DWG NO A0002862886 REV B N/A A SCALE 0.075 WT-KG20737773287747.355SHEET 1 of 1 GENERAC POWER SYSTEMS OWNS THE COPYRIGHT OF THIS DRAWING WHICH IS SUPPLIED IN CONFIDENCE AND MUST NOT BE USED FOR ANY PURPOSE OTHER THAN FOR WHICH IT IS SUPPLIED WITHOUT THE EXPRESS WRITTEN CONSENT OF GENERAC POWER SYSTEMS. c GENERAC POWER SYSTEMS 2013 ELECTRONICALLY APPROVED INSIDE WINDCHILL DRAWING CREATED FROM PRO/ENGINEER 3D FILE. ECO MODIFICATION TO BE APPLIED TO SOLID MODEL ONLY. SH 1 /1 REV WINDCHILL VERSION TOP VIEW HATCHING INDICATES CONDUIT AREA BOTTOM VIEW MOUNTING HOLE DETAIL HATCHING INDICATES CONDUIT AREA REQUIRED FOR SEISMIC, RECOMMENDED FOR ALL APPLICATIONS: USE 6, 1/2-13 UNC GRADE 5 OR BETTER HEX HEAD BOLTS AND WASHERS THESE BOLTS ARE TO BE TORQUED TO 50 FT. LBS. (68 NM), SECTION A-A ⌀ ⌀ ⌀ Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 LEGEND CT1CT2CT3MLCBMLCBNBNBCOMPONENTS LOCATED IN ALTERNATOR CONNECTION BOXIFTEXCCOMPONENTS LOCATED IN HIGH VOLTAGE CUSTOMER CONNECTION MODULECONNECTIONSFOR 1Ø UNITCONNECTIONSFOR 3Ø UNITIFT34TB5COMPONENTS LOCATED IN HIGH VOLTAGE CUSTOMER CONNECTION MODULERUN RELAYTB4125ARECEPTACLE240VGFCILOAD CENTERUS & CANADA ONLYUS & CANADA ONLYUS & CANADA ONLYUS & CANADA ONLYUS & CANADA ONLYUS & CANADA ONLYUS & CANADA ONLYGROUP GWIRING - DIAGRAMG9.0L G18 12V H-PANELDRAWING #: 0H9856REVISION: J-7672-FDATE: 1/31/14GROUP GWIRING - DIAGRAMG9.0L G18 12V H-PANELDRAWING #: 0H9856REVISION: J-7672-FDATE: 1/31/14PAGE 1 OF 10PAGE 2 OF 10Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 RB3ARB3TB1TB2COMPONENTS LOCATED ON LOW VOLTAGE CUSTOMER CONNECTION PANEL**F4F3F2F1COCOSWCTB3SWCSWCSWCSW1COSWCES1AH1AVRCBRB1RB1ACOMPONENTS LOCATED IN CONTROL PANELR1DBCOMMODCO3GROUP GWIRING - DIAGRAMG9.0L G18 12V H-PANELDRAWING #: 0H9856REVISION: J-7672-FDATE: 1/31/14GROUP GWIRING - DIAGRAMG9.0L G18 12V H-PANELDRAWING #: 0H9856REVISION: J-7672-FDATE: 1/31/14PAGE 3 OF 10PAGE 4 OF 10Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 LP VAPORFS3FSRFS1FS2FS4AFSLFPFSRFS1FS4FS2LFPFS3NATURAL GASAFSCOMPONENTS LOCATED ON ENGINELFPFOR DUAL FUEL NG/LPL UNITS ONLYFSRFS2FS1LP LIQUIDNATURAL GASUS & CANADA ONLYAFSFSRFS1FSAUXGNDALTSMSCBCCBCHBCCCOCOMPONENTS LOCATED ON ENGINEOSFSPCO21AFSLP LIQUIDCOUS & CANADA ONLYUS & CANADA ONLYGROUP GWIRING - DIAGRAMG9.0L G18 12V H-PANELDRAWING #: 0H9856REVISION: J-7672-FDATE: 1/31/14GROUP GWIRING - DIAGRAMG9.0L G18 12V H-PANELDRAWING #: 0H9856REVISION: J-7672-FDATE: 1/31/14PAGE 5 OF 10PAGE 6 OF 10Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 FOR DUAL FUEL NG/LPV UNITS ONLYFSRLFPFS1FS5FS2FS6FS4FS3FS8FS7COMPONENTS LOCATED ON ENGINELP VAPOR NATURAL GASAFSUS & CANADA ONLYWLS1OTS1WTS1MPU1OPS1OTS WTSOTCCOMPONENTS LOCATED ON ENGINEDISTWTSOPTIONALGAGA1GDINSGROUP GWIRING - DIAGRAMG9.0L G18 12V H-PANELDRAWING #: 0H9856REVISION: J-7672-FDATE: 1/31/14GROUP GWIRING - DIAGRAMG9.0L G18 12V H-PANELDRAWING #: 0H9856REVISION: J-7672-FDATE: 1/31/14PAGE 7 OF 10PAGE 8 OF 10Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 J1J2ENGINE CONTROL MODULE CONNECTORSPAGE LEFT BLANK INTENTIONALLYGROUP GWIRING - DIAGRAMG9.0L G18 12V H-PANELDRAWING #: 0H9856REVISION: J-7672-FDATE: 1/31/14GROUP GWIRING - DIAGRAMG9.0L G18 12V H-PANELDRAWING #: 0H9856REVISION: J-7672-FDATE: 1/31/14PAGE 9 OF 10PAGE 10 OF 10Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 CT1CT2CT3CT2CT1IFTIFTOTS1GA1WLS1WTS1 OPS1GAGDOTSWTSWLSMPU1AFSFS4 FS5FS2 FS3FS1LFPFOR DUAL FUEL NG/LPV UNITS ONLYFS2FS1LFPFOR DUAL FUEL NG/LPL UNITS ONLYOSFS2US & CANADA ONLYUS & CANADA ONLYUS & CANADA ONLYFS6FS7FS8FS1FOR LPL UNITS ONLY US & CANADA ONLYMLCBFS1LFPRB3STBCHSMALTSCBATFS3FS2FS4FOR NG & LPV UNITS ONLYUS & CANADA ONLYUS & CANADA ONLYUS & CANADA ONLYUS & CANADA ONLYFSAUXFSAUXGROUP GSCHEMATIC - DIAGRAMG9.0L G18 12V H-PANELDRAWING #: 0H9857REVISION: J-7672-EDATE: 1/31/14GROUP GSCHEMATIC - DIAGRAMG9.0L G18 12V H-PANELDRAWING #: 0H9857REVISION: J-7672-EDATE: 1/31/14PAGE 1 OF 4PAGE 2 OF 4Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 RB1COMBCHES1FAH1SW1AVRDBR1CBDISTINSAVR CONNECTORJ1ENGINE CONTROL MODULE CONNECTIONSJ2GD CONNECTORGROUP GSCHEMATIC - DIAGRAMG9.0L G18 12V H-PANELDRAWING #: 0H9857REVISION: J-7672-EDATE: 1/31/14GROUP GSCHEMATIC - DIAGRAMG9.0L G18 12V H-PANELDRAWING #: 0H9857REVISION: J-7672-EDATE: 1/31/14PAGE 3 OF 4PAGE 4 OF 4Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 1 OF 2 H-PANEL CONTROL INTERCONNECTIONS Part No. 0191120SSD Rev. G 08/15/23 GENERATOR CONTROLSNotes: 1. Spare Outputs are Standard on Industrial Product Only. GenLink® Required for Programming. Contacts Rated at 5A at 30VAC/30VDC 2. TB4 Max Wire Size: #10 AWG, Recommended Tightening Torque: 14 LB-IN 3. TB1, TB2, TB9 & RB3 Max Wire Size: #14 AWG, Recommended Tightening Torque: 12 LB-IN 4. Refer to H-Panel Manual for Instructions on Enabling HTS Transfer Switch. Refer to HTS Transfer Switch Manual for Dip Switch Settings for Multiple HTS Application 5. Connect the RS-485 Overall Shield at Genset Connection Terminal Only Note 5 High Voltage Connection Panel RB3 TB1 TB2 TB4 Note 2 120/240 VAC Utility Supply (by Customer) 125A Load Center Verify Component Ratings for Proper Supply Voltage to Be Provided Low Voltage Connection Panel Note 5 Spare Outputs Notes 1 & 3 Note 3 Note 3 GTS Transfer Switch RAP/RRP HTS Transfer Switch Note 4 GTS or HTS Transfer Switch Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 2 OF 2 H-PANEL CONTROL INTERCONNECTIONS Part No. 0191120SSD Rev. G 08/15/23 GENERATOR CONTROLSGenerac Power Systems, Inc. | P.O. Box 8 | Waukesha, WI 53187 P: (262) 544-4811 © 2023 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice.GENERATOR CONTROLSLow Voltage Connection Panel Spare Outputs Notes 1 & 3 TB1 Note 3 TX Transfer Switch REMOTE START FROM POWER LINE POWER ATS GEN XY2130183546798101112RS485+RS485-COMM PORT SHLDCUSTOMER CONNECTIONS FUSED DC XY21354678ENGINE RUNGND TB2 Note 3312674591081211PCBRELAY3 54 6 12 COM NC NOCOM NC NOCOM NC NOCOM NC NORB3 AUX 4 AUX 3 AUX 2 AUX 1 RAP/RRP RS485+ RS485- RS485 (SHLD) DC SUPPLY + DC SUPPLY -FAULT COM-J3-2N/C-J3-1FAULT NC-J3-3PROG OUT COM-J3-52WS NO-J3-92WS COM-J3-8PROG OUTNO-J3-7PROG OUT NC-J3-6FAULT NO-J3-42WS NC-J3-10SB4T1 NO-J3-12SB4T2 COM-J3-13SB4T1 COM-J3-11SB4T2 NO-J3-1412-24VDC (+)-J3-1512-24VDC (-)-J3-16IN.1 12-24VDC (+)J25-2IN.2 12-24VDC (+)J25-4IN.2 COM (-)J25-3IN.1 COM (-)J25-1RS485 ISO (-)-A-J13-1RS485 ISO (+)-B-J13-2RS485-ISO-GND-J13-3GND J29-1RS485 (-)-A-J11-1RS485 (+)-B-J11-2RS485-GND-J11-3TX Tranfser Switch Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Part No. 0184520SSD Rev. B 03/01/12 Generac Power Systems, Inc. | P.O. Box 8 | Waukesha, WI 53187 P: (262) 544-4811 © 2015 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. Certification of Quality Generac Power Systems certifies that the products we manufacture have been built and tested in accordance with strict internal and external standards for quality. Our quality management system has been registered with the internationally recognized ISO 9001:2008 standard and our products comply with external standards that include, but are not limited to, CSA, NEMA, EGSA, ISO, and UL. The Generac Quality Management System (GQMS) ensures the highest standards of quality at every level of production, from raw materials to the finished product. This includes receiving inspection, in-process checks, product and process audits, testing, final inspections, and shipping standards. Tests of our products are performed in accordance with our internal procedures and controlled through the GQMS to ensure accuracy and effectiveness. The testing process and product designs comply with external standards which may include, but are not limited to: ISO 8528-5, ISO 3046, NFPA 99, NFPA 110, BS 5514, SAE J1349, and DIN 6271. Generac Power Systems has over one million square feet of manufacturing space and over 2000 employees dedicated to designing and manufacturing power generation equipment in our multiple State of Wisconsin, USA factories. All of our installed and mobile generators are built with pride by our skilled American workforce to ensure our customers receive the quality that they expect from Generac. We are committed to producing quality products for both our internal and external customers. We will continuously improve our processes and diligently measure all aspects of our business. Vice President of Quality Generac Power Systems, Inc. Waukesha, Wisconsin USA Daniel Waschow Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Generac Power Systems 2 Year (2C) Extended Limited Warranty for Industrial Transfer Switch Systems For the period of warranty noted below, which begins upon the successful start-up and/or on-line activation/registration of the unit, Generac Power Systems,Inc. “Generac” warrants that its transfer switch will be free from defects in material and workmanship for the items and period set forth below. Generac will, atits discretion, repair or replace any part(s) which, upon evaluation, inspection and testing by Generac or an Independent Authorized Service Dealer, is foundto be defective. Any equipment that the purchaser/owner claims to be defective must be evaluated by the nearest Independent Authorized Service Dealer. Guidelines: The following will NOT be covered by this warranty: THIS WARRANTY SUPERSEDES ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED. SPECIFICALLY, GENERAC MAKES NO OTHER WARRANTIESAS TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. ANY IMPLIED WARRANTIES WHICH ARE ALLOWED BY LAW, SHALL BELIMITED IN DURATION TO THE TERMS OF THE EXPRESS LIMITED WARRANTY PROVIDED HEREIN. SOME JURISDICTIONS DO NOT ALLOWLIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. GENERAC'S ONLY LIABILITYSHALL BE THE REPAIR OR REPLACEMENT OF PART(S) AS STATED ABOVE. IN NO EVENT SHALL GENERAC BE LIABLE FOR ANY INCIDENTAL ORCONSEQUENTIAL DAMAGES, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF GENERAC’S NEGLIGENCE. SOME JURISDICTIONS DO NOTALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS. YOU COULD ALSO HAVE OTHER RIGHTS UNDER APPLICABLE LAW. FOR AUSTRALIA ONLY: Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to areplacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have thegoods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.FOR NEW ZEALAND ONLY: Nothing in this warranty statement excludes, restricts or modifies any condition, warranty right or remedy whichpursuant to the New Zealand Legislation (Commonwealth or State) including the Fair Trading Practices Act of 1986 or the Consumer Guarantees Act1993 (“CGA”) applies to this limited warranty and may not be so excluded, restricted or modified. Nothing in this statement is intended to have theeffect of contracting out of the provisions of the CGA, except to the extent permitted by that Act, and these terms are to be modified to the extentnecessary to give effect to that intention. If you acquire goods from Generac Power Systems or any of its authorized resellers and distributors for thepurposes of a business, then pursuant to section 43(2) of the CGA, it is agreed that the provisions of the CGA do not apply. GENERAC POWER SYSTEMS, INC. • P.O. BOX 8 • Waukesha, WI, USA 53187Ph: (888) GENERAC (436-3722) • Fax: (262) 544-4851 To locate the nearest Independent Authorized Service Dealer and to download schematics, exploded views and parts listsvisit our website: www.generac.com Part No. 0J4303 Revision E (4/21) Warranty Coverage in Year(s) 1-2 Parts, Labor and Limited Travel 1.Unit must be registered and proof of purchase available. 2.Any and all warranty repairs and/or concerns must be performed and/or addressed by an Independent Authorized Service Dealer, or branch thereof. Repairs or diagnostics performed by individuals other than Independent Authorized Service Dealers not authorized in writing by Generac will not be covered.3.Warranty is transferable between ownership of original installation site.4.Generac may choose to repair, replace or refund a piece of equipment in its sole discretion.5.Warranty only applies to permanently wired and mounted units. 6.Enclosures are warranted for the first year of ownership only. Damage caused after receipt of generator is the responsibility of the owner and is not covered by this warranty. Nicks, scrapes, dents or scratches to the painted enclosure should be repaired promptly by the owner.7.Proof of performance of all required maintenance must be available.8.Travel allowance is limited to 300 miles maximum or seven and one half (7.5) hours maximum (per occurrence, whichever is less) round trip from the nearest Independent Authorized Service Dealer. Any additional travel required will not be covered. 1.Costs of normal maintenance (i.e. associated part(s), adjustments, installation or start-up).2.Damage to the transfer switch system caused by accidents, shipping, handling or improper storage.3.Damage/failures caused by operation with loads or installations other than what’s recommended or specified by Generac. Unauthorized modification/misapplication will not be warranted unless authorized by Generac in writing.4.Rental equipment used while warranty repairs are being performed and/or any extraordinary equipment used for removal and/or reinstallation of transfer switch (i.e. cranes, hoists, lifts, et. al.).5.Planes, ferries, railroad, buses, helicopters, snowmobiles, snow- cats, off-road vehicles or any other mode of transport deemed not standard by Generac.6.Failures due to normal wear and tear, accident, misuse, abuse, neglect, improper installation, or improper sizing.7.Damage to any covered components or consequential damages caused by the use of a non-OEM part will not be covered by this warranty.8.Damage related to rodent, reptile, and/or insect infestation. 9.Repairs or diagnostics performed by individuals other than Independent Authorized Service Dealers not authorized in writing by Generac. 10.Steel enclosures that rust as a result of improper installation, location in a harsh or salt water environment, or are scratched where the integrity of applied paint is compromised.11.Fuses, light bulbs and any related labor. 12.Units sold, rated or used for “Prime Power,” “Trailer Mounted” or “Rental Unit” applications as defined by Generac. Contact an Independent Authorized Service Dealer for definitions.13.Failures caused by any act of God or external cause including without limitation, fire, theft, freezing, war, lightning, earthquake, windstorm, hail, water, tornado, hurricane, or any other matters which are reasonably beyond the manufacturer’s control.14.Shipping costs associated with expedited shipping. 15.Any incidental, consequential or indirect damages caused by defects in materials or workmanship, or any delay in repair or replacement of the defective part(s).16.Any unit built/manufactured prior to 2014 models. 17.Overtime, holiday or emergency labor. 18.Living or travel expenses of person(s) performing service, except as specifically included within the terms of a specific unit warranty period. Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Generac Power Systems 2 Year (2B) Limited Warranty for Industrial Standby Generators For the period of warranty noted below, which begins upon the successful start-up and/or on-line activation of the unit, Generac Power Systems,Inc. “Generac” warrants that its Generator will be free from defects in material and workmanship for the items and period set forth below. Generacwill, at its discretion, repair or replace any part(s) which, upon evaluation, inspection and testing by Generac or an Independent Authorized ServiceDealer, is found to be defective. Any equipment that the purchaser/owner claims to be defective must be evaluated by the nearest IndependentAuthorized Service Dealer. Emissions components are excluded from coverage under this extended warranty. Emissions warranty coverage isdetailed in a separate emissions warranty. Warranty Coverage: Warranty coverage period is for Two (2) years or two-thousand (2,000) hours, whichever occurs first. Limited Gearbox Coverage: Guidelines: The following will NOT be covered by this warranty: THIS WARRANTY SUPERSEDES ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED. SPECIFICALLY, GENERAC MAKES NO OTHER WARRANTIES AS TO THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. ANY IMPLIED WARRANTIES WHICH ARE ALLOWED BY LAW, SHALL BE LIMITED IN DURATION TO THE TERMS OF THE EXPRESS WARRANTY PROVIDED HEREIN. SOME JURISDICTIONS DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. GENERAC'S ONLY LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF PART(S) AS STATED ABOVE. IN NO EVENT SHALL GENERAC BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF GENERAC’S NEGLIGENCE. SOME JURISDICTIONS DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS. YOU ALSO HAVE OTHER RIGHTS UNDER APPLICABLE LAW. FOR AUSTRALIA ONLY: Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. FOR NEW ZEALAND ONLY: Nothing in this warranty statement excludes, restricts or modifies any condition, warranty right or remedy which pursuant to the New Zealand Legislation (Commonwealth or State) including the Fair Trading Practices Act of 1986 or the Consumer Guarantees Act 1993 (“CGA”) applies to this limited warranty and may not be so excluded, restricted or modified. Nothing in this statement is intended to have the effect of contracting out of the provisions of the CGA, except to the extent permitted by that Act, and these terms are to be modified to the extent necessary to give effect to that intention. If you acquire goods from Generac Power Systems or any of its authorized resellers and distributors for the purposes of a business, then pursuant to section 43(2) of the CGA, it is agreed that the provisions of the CGA do not apply. GENERAC POWER SYSTEMS, INC. • P.O. BOX 8 • Waukesha, WI, USA 53187 Ph: (888) GENERAC (436-3722) • Fax: (262) 544-4851 To locate the nearest Independent Authorized Service Dealer and to download schematics, exploded views and parts lists visit our website: www.generac.com Part No. 0K3486 Revision E (2/16) Warranty Coverage in Year(s): 1 Warranty Coverage in Year(s): 2 Parts, Labor and Limited Travel Limited Parts Only Year(s): 1-5 Coverage Year(s): 6-10 Coverage Limited Parts and Labor Limited Parts Only 1.Unit must be registered and proof of purchase available. 2.Any and all warranty repairs and/or concerns must be performed and/or addressed by an Independent Authorized Service Dealer, or branch thereof. Repairs or diagnostics performed by individuals other than Independent Authorized Service Dealers not authorized in writing by Generac will not be covered. 3.This Warranty is transferable between ownership of original install site. 4.Generac supplied engine coolant heaters (block-heaters), heater controls and circulating pumps are only covered during the first year of the warranty provision.5.Generac may choose to repair, replace or refund a piece of equipment in its sole discretion. 6.Enclosures are warranted against rust for the first year of ownership only. Damage caused after receipt of generator is the responsibility of the owner and is not covered by this warranty. Nicks, scrapes, dents or scratches to the painted enclosure should be repaired promptly by the owner. 7.Warranty only applies to permanently wired and mounted units. 8.Damage to any covered components or consequential damages caused by the use of a non-OEM part will not be covered by the warranty. 9.Proof of performance of all required maintenance must be available. 10.Travel allowance is limited to 300 miles maximum and seven and one half (7.5) hours maximum (per occurrence, whichever is less) round trip from the nearest Independent Authorized Service Dealer. Any additional travel required will not be covered.11.Engines, driven components and fuel tanks used in Generac’s standby power products system can carry a separate manufacturer’s (OEM) warranty (the “OEM Warranties”), unless otherwise expressly stated. OEM Warranties are in addition to this Warranty. All warranty claims for defects in material and/or workmanship on Generac product OEM components, may be directed through the OEM distributor/dealer network. OEM Warranties may vary and are subject to change. Generac shall have no liability under OEM warranties. 1.Costs of normal maintenance (i.e. tune-ups, associated part(s), adjustments, loose/leaking clamps, installation and start-up). 2.Damage/failures to the generator and/or transfer switch system caused by accidents, shipping, handling, or improper storage.3.Damage/failures caused by operation with improper fuels, speeds, loads or installations other than what’s recommended or specified by Generac Power Systems. 4.Damage to the generator and/or transfer switch due to the use of non-Generac parts and/or equipment, contaminated fuels, oils, coolants/antifreeze or lack of proper fuels, oil or coolants/ antifreeze. 5.Failures due to normal wear and tear, accident, misuse, abuse, neglect, improper installation, improper sizing, or rodent, reptile, and/or insect infestation.6.Rental equipment used while warranty repairs are being performed and/or any extraordinary equipment used for removal and/or reinstallation of generator (i.e. cranes, hoists, lifts, et. al.). 7.Planes, ferries, railroad, buses, helicopters, snowmobiles, snow- cats, off-road vehicles or any other mode of transport deemed not standard by Generac. 8.Products that are modified or altered in a manner not authorized by Generac in writing. 9.Starting batteries, fuses, light bulbs, engine fluids and any related labor.10.Steel enclosures that rust as a result of improper installation, location in a harsh or salt water environment, or are scratched where the integrity of applied paint is compromised. 11.Units sold, rated or used for "Prime Power", "Trailer Mounted" or "Rental Unit" applications as defined by Generac. Contact an Independent Authorized Service Dealer for definitions. 12.Shipping costs associated with expedited shipping. 13.Additional costs for overtime, holiday or emergency labor costs for repairs outside of normal business hours. 14.Any incidental, consequential or indirect damages caused by defects in materials or workmanship, or any delay in repair or replacement of the defective part(s). 15.Failures caused by any act of God or external cause including without limitation, fire, theft, freezing, war, lightning, earthquake, windstorm, hail, water, tornado, hurricane, or any other matters which are reasonably beyond the manufacturer’s control. Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 Generac Power Systems 2 Year (2B) Limited Warranty for Demand Response and Limited Time Running Power Use Industrial Generators For the period of warranty noted below, which begins upon the successful start-up/registration of the unit, Generac Power Systems, Inc. “Generac” warrantsthat its generator system will be free from defects in material and workmanship for the items and period set forth below. Generac will, at its discretion, repairor replace any part(s) which, upon evaluation, inspection and testing by Generac or an Independent Authorized Service Dealer, is found to be defective. Anyequipment that the purchaser/owner claims to be defective must be evaluated by the nearest Independent Authorized Service Dealer. Emissions warrantycoverage, if applicable, is detailed in a separate emissions warranty statement. Warranty Coverage: Warranty coverage period is for Two (2) years or two-thousand (2,000) hours, whichever occurs first. Guidelines: The following will NOT be covered by this warranty: THIS WARRANTY SUPERSEDES ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED. SPECIFICALLY, GENERAC MAKES NO OTHER WARRANTIESAS TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. ANY IMPLIED WARRANTIES WHICH ARE ALLOWED BY LAW, SHALL BELIMITED IN DURATION TO THE TERMS OF THE EXPRESS LIMITED WARRANTY PROVIDED HEREIN. SOME JURISDICTIONS DO NOT ALLOWLIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. GENERAC'S ONLY LIABILITYSHALL BE THE REPAIR OR REPLACEMENT OF PART(S) AS STATED ABOVE. IN NO EVENT SHALL GENERAC BE LIABLE FOR ANY INCIDENTAL ORCONSEQUENTIAL DAMAGES, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF GENERAC’S NEGLIGENCE. SOME JURISDICTIONS DO NOTALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS. YOU COULD ALSO HAVE OTHER RIGHTS DEPENDING ON THE APPLICABLE LAW. FOR AUSTRALIA ONLY: Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to areplacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have thegoods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.FOR NEW ZEALAND ONLY: Nothing in this warranty statement excludes, restricts or modifies any condition, warranty right or remedy whichpursuant to the New Zealand Legislation (Commonwealth or State) including the Fair Trading Practices Act of 1986 or the Consumer Guarantees Act1993 (“CGA”) applies to this limited warranty and may not be so excluded, restricted or modified. Nothing in this statement is intended to have theeffect of contracting out of the provisions of the CGA, except to the extent permitted by that Act, and these terms are to be modified to the extentnecessary to give effect to that intention. If you acquire goods from Generac Power Systems or any of its authorized resellers and distributors for thepurposes of a business, then pursuant to section 43(2) of the CGA, it is agreed that the provisions of the CGA do not apply. GENERAC POWER SYSTEMS, INC. • P.O. BOX 8 • Waukesha, WI, USA 53187Ph: (888) GENERAC (436-3722) • Fax: (262) 544-4851 To locate the nearest Independent Authorized Service Dealer and to download schematics, exploded views and parts listsvisit our website: www.generac.com Part No. 0L4369 Revision B (01/22) Warranty Coverage in year(s): 1 Warranty Coverage in Year(s): 2 Limited Parts, Labor and Travel Limited Parts Only 1.Unit must be registered/started up by an Independent Authorized Service Dealer.2.Any and all warranty repairs and/or concerns must be performedand/or addressed by an Independent Authorized Service Dealer,or branch thereof. Repairs or diagnostics performed by individualsother than Independent Authorized Service Dealers not authorizedin writing by Generac will not be covered.3.This warranty is transferable between ownership of original installsite.4.Generac supplied engine coolant heaters (block-heaters), heatercontrols and circulating pumps are only covered during the firstyear of the warranty provision. 5.Generac may choose to repair, replace or refund a piece ofequipment. 6.Enclosures are warranted against rust for the first year ofownership only. Damage caused after receipt of generator is theresponsibility of the owner and is not covered by this warranty.Nicks, scrapes, dents or scratches to the painted enclosure shouldbe repaired promptly by the owner. 7.Warranty only applies to permanently wired and mounted units.8.Damage to any covered components or consequential damagescaused by the use of non-OEM part will not be covered.9.Proof of performance of all required maintenance must beavailable.10.Travel allowance is limited to 300 miles maximum and seven andone half (7.5) hours maximum (per occurrence, whichever is less)round trip from the nearest Independent Authorized ServiceDealer. Any additional travel required will not be covered.11.Engines, driven components and fuel tanks used in Generac’sprime power products can carry a separate manufacturer’s (OEM)warranty (the “OEM Warranties”), unless otherwise expresslystated. OEM warranties are in addition to this warranty. Allwarranty claims for defects in material and/or workmanship onGenerac product OEM components may be directed through theOEM distributer/dealer network. OEM warranties may vary and aresubject to change. Generac shall have no liability under OEMwarranties. 1.Costs of normal maintenance (i.e. tune-ups, associated part(s),adjustments, loose/leaking clamps, installation and start-up).2.Damage/failures to the generator and/or transfer switch systemcaused by accidents, shipping, handling, or improper storage. 3.Damage/failures caused by operation with improper fuels, speeds,loads, sizing, or installation; other than what’s recommended orspecified by Generac Power Systems. 4.Damage to the generator and/or transfer switch due to the use ofnon-Generac parts and/or equipment, contaminated fuels, oils,coolants/antifreeze or lack of proper fuels, oil or coolants/antifreeze. 5.Failures due to normal wear and tear, accident, misuse, abuse,neglect, improper installation, improper sizing, or rodent, reptileand/or insect infestation.6.Rental equipment used while warranty repairs are being performedand/or any extraordinary equipment used for removal and/or re-installation of generator (i.e. cranes, hoists, lifts, et. al.)7.Planes, ferries, railroad, buses, helicopters, snowmobiles, snow-cats, off-road vehicles or any other mode of transport deemed notstandard by Generac Power Systems. 8.Products that are modified or altered in a manner not authorizedby Generac in writing.9.Starting batteries, fuses, light bulbs, engine fluids and any relatedlabor.10.Steel enclosures and internal components that rust as a result ofimproper installation, location in a harsh or salt water environment,or are scratched where the integrity of applied paint iscompromised11.Shipping costs associated with expedited shipping.12.Additional costs for overtime, holiday or emergency labor costs forrepairs outside of normal business hours. 13.Any incidental, consequential or indirect damages caused bydefects in materials or workmanship, or any delay in repair orreplacement of the defective part(s).14.Failures caused by any act of God or external cause includingwithout limitation, fire, theft, freezing, war, lightning, earthquake,windstorm, hail, water, tornado, hurricane, or any other matterswhich are reasonably beyond the manufacturer’s control. Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 United States Environmental Protection Agency Warranty Statement (Stationary Non-Emergency Spark-Ignited Generators) Warranty Rights, Obligations and Coverage The United States Environmental Protection Agency (EPA) and Generac Power Systems, Inc. (Generac) are pleased to explain the Emission Control System Warranty on your new stationary non-emergency engine. If during the warranty period, any emission control system or com- ponent on your engine is found defective in materials or workmanship, Generac will repair your engine at no cost to you for diagnosis, replacement parts and labor provided it be done by a Generac Authorized Warranty Service Facility. Your emission control system may include parts such as the fuel metering, ignition, and exhaust systems and other related emission related components listed below. Generac will warrant the emissions control systems on your 2009 and later model year engines provided there has been no abuse, neglect, unap- proved modification, or improper maintenance of your engine. For engines less than 130 HP the warranty period is two years from the date of sale to the ultimate purchaser. For engines greater than or equal to 130 HP the warranty period is three years or 2500 hours of operation, whichever comes first, from the date of the engine being placed into service. For high-cost warranted components, the Emission Control System warranty is valid for 5 years or 3500 hours of operation, whichever comes first. Purchaser's/Owner's Warranty Responsibilities As the engine purchaser/owner you are responsible for the following: 1) The engine must be installed and configured in accordance to Gen- erac's installation specifications. 2) The completion of all maintenance requirements listed in your Owner's Manual. 3) Any engine setting adjustment must be done in accordance and consistent with the instructions in the Owner's Manual. 4) Any emission control system or com- ponent must be maintained and operated appropriately in order to ensure proper operation of the engine and control system to minimize emissions at all times. Generac may deny any/or all Emission Control System Warranty coverage or responsibility of the engine, or an emission control system or component on your engine thereof, if it has failed due to abuse, neglect, unapproved modification or improper maintenance, or the use of counterfeit and/or “gray market” parts not made, supplied or approved by Generac. Warranty service/scheduled maintenance can be arranged by contacting your selling dealer or a Generac Authorized Warranty Service dealer, 1-800-333-1322 or www.generac.com for the dealer nearest you. The purchaser/owner shall be responsible for any expenses or other charges incurred for service calls and/or transpor- tation of the product to/from the inspection or repair facilities. The purchaser/owner shall be responsible for any and/or all damages or losses incurred while the engine is being transported/shipped for inspection or warranty repairs. Contact Generac Power Systems, Inc. for addi- tional Emission Control System Warranty related information, Generac Power Systems, Inc., PO. Box 8, Waukesha, WI 53187, or call 1-800- 333-1322 or www.generac.com. Important Note This warranty statement explains your rights and obligations under the Emission Control System Warranty, which is provided to you by Gen- erac pursuant to federal law. Note that this warranty shall not apply to any incidental, consequential, or indirect damages caused by defects in materials or workmanship or any delay in repair or replacement of the defective part(s). This warranty is in place of all other warranties, expressed or implied. Specifically, Generac makes no other warranties as to the merchantability or fitness for a particular purpose. Any implied warranties which are allowed by law, shall be limited in duration to the terms of the express warranty provided herein. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Emission Related Parts Include the Following (if so equipped) *High-Cost Warranted Component EmsnWrnty004 Revision B (11/14) 1) Fuel Metering System 1.1) Gasoline Carburetor Assembly and Internal Components A) Fuel Filter, B) Carburetor, C) Fuel Pump 1.2) Carburetion Assembly and Its Components A) Fuel Controller, B) Carburetor and Its Gaskets, C) Mixer and Its Gaskets, D) Primary Gas Regulator, E) Liquid Vaporizer 1.3) Fuel Regulator 2) Air Induction System Including A) Intake Pipe/Manifold, B) Air Cleaner 3) Ignition System Including A) Spark Plug, B) Ignition Module, C) Ignition Coil, D) Spark Plug Wires 4) Exhaust System A) Catalyst Assembly*, B) Exhaust Manifold, C) Muffler, D) Exhaust Pipe, E) Muffler Gasket 5) Crankcase Breather Assembly Including A) Breather Connection Tube, B) PCV Valve 6) Oxygen Sensor 7) Diagnostic Emission-Control System Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 United States Environmental Protection Agency Compliance Requirements (Stationary Non-Emergency Spark-Ignited Generators) Purchaser's/Owner's Record Keeping Responsibilities The United States Environmental Protection Agency (EPA) and Generac Power Systems, Inc. (Generac) are pleased to explain your compli- ance requirements with Subpart JJJJ- Standards of Performance for Stationary Spark Ignition Internal Combustion Engines as listed in the Electronic Code of Federal Regulations Title 40 Part 60. As the engine purchaser/owner who operates and maintains their certified non- emergency stationary engine and emission control system according to applicable emission related guidelines and written instructions as specified in this Owner's Manual, you are required to meet the following requirements to demonstrate compliance: 1) You may only adjust engine settings according to and consistent with the written instructions. 2) You may only operate and maintain your engine and control device according to the emission-related written instructions. 3) You must keep records of all conducted maintenance. 4) You may operate your engines using propane for a maximum of 100 hours per year as an alternative fuel solely during emergency operations, but must keep records of such use. 5) It is expected that air-to-fuel ratio controllers will be used with the operation of three-way catalysts/non-selective cat- alytic reduction. The AFR controller must be maintained and operated appropriately in order to ensure proper operation of the engine and control device to minimize emissions at all times. Specific Air Quality Management or Air Pollution Control Districts may have different and additional requirements. Your permit to construct and/or operate the engine may be contingent upon compliance with those requirements. Check with your local Air Quality Management or Air Pollution Control District for specific requirements. If you operate and maintain your certified non-emergency stationary SI internal combustion engine and emissions control systems in accor- dance to the specifications and guidelines in this Owner’s Manual, EPA will not require engine performance testing. If not, your engine will be considered non-certified and you must demonstrate compliance according to Subpart JJJJ - Standards of Performance for Stationary Spark Ignition Internal Combustion Engines as listed in the Electronic Code of Federal Regulations Title 40 Part 60. Emission-Related Installation Instructions Your certified non-emergency stationary engine has pre-set emission control systems or components that require no adjustment. Inspection and replacement of an emissions related component is required to be done so in accordance with the requirements cited in the United States Environmental Protection Agency Warranty Statement or can be arranged by contacting your selling dealer or a Generac Authorized War- ranty Service dealer, 1-800-333-1322 or www.generac.com for the dealer nearest you. Failing to follow these instructions when installing a certified engine in a piece of non-road equipment violates federal law 40 CFR 1068.105 (b), subject to fines or penalties as described in the Clean Air Act. EmsnWrnty004 Revision B (11/14) Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 INSR ADDL SUBR LTR INSR WVD DATE (MM/DD/YYYY) PRODUCER CONTACT NAME: FAXPHONE (A/C, No):(A/C, No, Ext): E-MAIL ADDRESS: INSURER A : INSURED INSURER B : INSURER C : INSURER D : INSURER E : INSURER F : POLICY NUMBER POLICY EFF POLICY EXPTYPE OF INSURANCE LIMITS(MM/DD/YYYY)(MM/DD/YYYY) COMMERCIAL GENERAL LIABILITY AUTOMOBILE LIABILITY UMBRELLA LIAB EXCESS LIAB WORKERS COMPENSATION AND EMPLOYERS' LIABILITY DESCRIPTION OF OPERATIONS / LOCATIONS / VEHICLES (ACORD 101, Additional Remarks Schedule, may be attached if more space is required) AUTHORIZED REPRESENTATIVE INSURER(S) AFFORDING COVERAGE NAIC # Y / N N / A (Mandatory in NH) ANY PROPRIETOR/PARTNER/EXECUTIVE OFFICER/MEMBER EXCLUDED? EACH OCCURRENCE $ DAMAGE TO RENTED $PREMISES (Ea occurrence)CLAIMS-MADE OCCUR MED EXP (Any one person)$ PERSONAL & ADV INJURY $ GENERAL AGGREGATE $GEN'L AGGREGATE LIMIT APPLIES PER: PRODUCTS - COMP/OP AGG $ $ PRO- OTHER: LOCJECT COMBINED SINGLE LIMIT $(Ea accident) BODILY INJURY (Per person)$ANY AUTO OWNED SCHEDULED BODILY INJURY (Per accident)$AUTOS ONLY AUTOS AUTOS ONLY HIRED PROPERTY DAMAGE $AUTOS ONLY (Per accident) $ OCCUR EACH OCCURRENCE $ CLAIMS-MADE AGGREGATE $ DED RETENTION $$ PER OTH- STATUTE ER E.L. EACH ACCIDENT $ E.L. DISEASE - EA EMPLOYEE $ If yes, describe under E.L. DISEASE - POLICY LIMIT $DESCRIPTION OF OPERATIONS below POLICY NON-OWNED SHOULD ANY OF THE ABOVE DESCRIBED POLICIES BE CANCELLED BEFORE THE EXPIRATION DATE THEREOF, NOTICE WILL BE DELIVERED IN ACCORDANCE WITH THE POLICY PROVISIONS. THIS IS TO CERTIFY THAT THE POLICIES OF INSURANCE LISTED BELOW HAVE BEEN ISSUED TO THE INSURED NAMED ABOVE FOR THE POLICY PERIOD INDICATED. NOTWITHSTANDING ANY REQUIREMENT, TERM OR CONDITION OF ANY CONTRACT OR OTHER DOCUMENT WITH RESPECT TO WHICH THIS CERTIFICATE MAY BE ISSUED OR MAY PERTAIN, THE INSURANCE AFFORDED BY THE POLICIES DESCRIBED HEREIN IS SUBJECT TO ALL THE TERMS, EXCLUSIONS AND CONDITIONS OF SUCH POLICIES. LIMITS SHOWN MAY HAVE BEEN REDUCED BY PAID CLAIMS. THIS CERTIFICATE IS ISSUED AS A MATTER OF INFORMATION ONLY AND CONFERS NO RIGHTS UPON THE CERTIFICATE HOLDER. THIS CERTIFICATE DOES NOT AFFIRMATIVELY OR NEGATIVELY AMEND, EXTEND OR ALTER THE COVERAGE AFFORDED BY THE POLICIES BELOW. THIS CERTIFICATE OF INSURANCE DOES NOT CONSTITUTE A CONTRACT BETWEEN THE ISSUING INSURER(S), AUTHORIZED REPRESENTATIVE OR PRODUCER, AND THE CERTIFICATE HOLDER. IMPORTANT: If the certificate holder is an ADDITIONAL INSURED, the policy(ies) must have ADDITIONAL INSURED provisions or be endorsed. If SUBROGATION IS WAIVED, subject to the terms and conditions of the policy, certain policies may require an endorsement. A statement on this certificate does not confer any rights to the certificate holder in lieu of such endorsement(s). COVERAGES CERTIFICATE NUMBER:REVISION NUMBER: CERTIFICATE HOLDER CANCELLATION © 1988-2015 ACORD CORPORATION. All rights reserved. The ACORD name and logo are registered marks of ACORDACORD 25 (2016/03) ACORDTM CERTIFICATE OF LIABILITY INSURANCE Phoenix Insurance Company Travelers Property Casualty Co of Amer Liberty Mutual Fire Insurance Company Charter Oak Fire Insurance Company 6/18/2024 McGriff Insurance Services LLC Post Office Box 13941 Durham, NC 27709 919 281-4500 NC Certificate Team 8887468761 NCCertificateTeam@McGriff.com National Power, LLC National Power Corporation 4541 Preslyn Drive Raleigh, NC 27616-3178 25623 25674 23035 25615 A X X X X Y6300R195627PHX23 07/01/2023 07/01/2024 1,000,000 1,000,000 10,000 1,000,000 2,000,000 2,000,000 D X X X 8100R1951782314G 07/01/2023 07/01/2024 1,000,000 B X X X 10,000 CUP0R2384352314 07/01/2023 07/01/2024 10,000,000 10,000,000 C N WC2Z51294637013 07/01/2023 07/01/2024 X X 1,000,000 1,000,000 1,000,000 Orange County, its officers, agents and employees are included as an additional insured on the General Liability and Auto Liability if required by written/executed contract before a loss. Umbrella follows over the General Liability, Auto Liability and Employers Liability. Waiver of Subrogation applies to the General Liability, Auto Liability and Workers Compensation if required by contract and where permitted by law. Thirty (30) day notice of cancellation, except for 10 days non-payment of premium, applies on the General (See Attached Descriptions) Orange County 300 West Tryon Street PO Box 8181 Hillsborough, NC 27278-0000 1 of 2 #S34633350/M32451238 20NATIOPOWClient#: 2179029 ELBA 1 of 2 #S34633350/M32451238 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 SAGITTA 25.3 (2016/03) DESCRIPTIONS (Continued from Page 1) Liability, Auto Liability, and Workers Compensation policies if required by contract. Named Insured Schedule Continued: NatPow Holdings, LLC; NatPow, LLC; Teracom Services, LLC 2 of 2 #S34633350/M32451238 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 INSR ADDL SUBR LTR INSR WVD DATE (MM/DD/YYYY) PRODUCER CONTACT NAME: FAXPHONE (A/C, No):(A/C, No, Ext): E-MAIL ADDRESS: INSURER A : INSURED INSURER B : INSURER C : INSURER D : INSURER E : INSURER F : POLICY NUMBER POLICY EFF POLICY EXPTYPE OF INSURANCE LIMITS(MM/DD/YYYY)(MM/DD/YYYY) COMMERCIAL GENERAL LIABILITY AUTOMOBILE LIABILITY UMBRELLA LIAB EXCESS LIAB WORKERS COMPENSATION AND EMPLOYERS' LIABILITY DESCRIPTION OF OPERATIONS / LOCATIONS / VEHICLES (ACORD 101, Additional Remarks Schedule, may be attached if more space is required) AUTHORIZED REPRESENTATIVE INSURER(S) AFFORDING COVERAGE NAIC # Y / N N / A (Mandatory in NH) ANY PROPRIETOR/PARTNER/EXECUTIVE OFFICER/MEMBER EXCLUDED? EACH OCCURRENCE $ DAMAGE TO RENTED $PREMISES (Ea occurrence)CLAIMS-MADE OCCUR MED EXP (Any one person)$ PERSONAL & ADV INJURY $ GENERAL AGGREGATE $GEN'L AGGREGATE LIMIT APPLIES PER: PRODUCTS - COMP/OP AGG $ $ PRO- OTHER: LOCJECT COMBINED SINGLE LIMIT $(Ea accident) BODILY INJURY (Per person)$ANY AUTO OWNED SCHEDULED BODILY INJURY (Per accident)$AUTOS ONLY AUTOS AUTOS ONLY HIRED PROPERTY DAMAGE $AUTOS ONLY (Per accident) $ OCCUR EACH OCCURRENCE $ CLAIMS-MADE AGGREGATE $ DED RETENTION $$ PER OTH- STATUTE ER E.L. EACH ACCIDENT $ E.L. DISEASE - EA EMPLOYEE $ If yes, describe under E.L. DISEASE - POLICY LIMIT $DESCRIPTION OF OPERATIONS below POLICY NON-OWNED SHOULD ANY OF THE ABOVE DESCRIBED POLICIES BE CANCELLED BEFORE THE EXPIRATION DATE THEREOF, NOTICE WILL BE DELIVERED IN ACCORDANCE WITH THE POLICY PROVISIONS. THIS IS TO CERTIFY THAT THE POLICIES OF INSURANCE LISTED BELOW HAVE BEEN ISSUED TO THE INSURED NAMED ABOVE FOR THE POLICY PERIOD INDICATED. NOTWITHSTANDING ANY REQUIREMENT, TERM OR CONDITION OF ANY CONTRACT OR OTHER DOCUMENT WITH RESPECT TO WHICH THIS CERTIFICATE MAY BE ISSUED OR MAY PERTAIN, THE INSURANCE AFFORDED BY THE POLICIES DESCRIBED HEREIN IS SUBJECT TO ALL THE TERMS, EXCLUSIONS AND CONDITIONS OF SUCH POLICIES. LIMITS SHOWN MAY HAVE BEEN REDUCED BY PAID CLAIMS. THIS CERTIFICATE IS ISSUED AS A MATTER OF INFORMATION ONLY AND CONFERS NO RIGHTS UPON THE CERTIFICATE HOLDER. THIS CERTIFICATE DOES NOT AFFIRMATIVELY OR NEGATIVELY AMEND, EXTEND OR ALTER THE COVERAGE AFFORDED BY THE POLICIES BELOW. THIS CERTIFICATE OF INSURANCE DOES NOT CONSTITUTE A CONTRACT BETWEEN THE ISSUING INSURER(S), AUTHORIZED REPRESENTATIVE OR PRODUCER, AND THE CERTIFICATE HOLDER. IMPORTANT: If the certificate holder is an ADDITIONAL INSURED, the policy(ies) must have ADDITIONAL INSURED provisions or be endorsed. If SUBROGATION IS WAIVED, subject to the terms and conditions of the policy, certain policies may require an endorsement. A statement on this certificate does not confer any rights to the certificate holder in lieu of such endorsement(s). COVERAGES CERTIFICATE NUMBER:REVISION NUMBER: CERTIFICATE HOLDER CANCELLATION © 1988-2015 ACORD CORPORATION. All rights reserved. The ACORD name and logo are registered marks of ACORDACORD 25 (2016/03) ACORDTM CERTIFICATE OF LIABILITY INSURANCE Phoenix Insurance Company Travelers Property Casualty Co of Amer Liberty Insurance Corporation Charter Oak Fire Insurance Company 6/26/2024 McGriff Insurance Services LLC Post Office Box 13941 Durham, NC 27709 919 281-4500 NC Certificate Team 8887468761 NCCertificateTeam@McGriff.com National Power, LLC 4541 Preslyn Drive Raleigh, NC 27616-3178 25623 25674 42404 25615 A X X X X Y6300R195627PHX24 07/01/2024 07/01/2025 1,000,000 1,000,000 10,000 1,000,000 2,000,000 2,000,000 D X X X 8100R1951782414G 07/01/2024 07/01/2025 1,000,000 B X X X 10,000 CUP0R2384352414 07/01/2024 07/01/2025 10,000,000 10,000,000 C N WC7Z51294637014 07/01/2024 07/01/2025 X 1,000,000 1,000,000 1,000,000 Named Insured Schedule Continued: - First Named Insured: NatPow Holdings, LLC; Additional Named Insureds: National Power, LLC; National Power Corporation; NatPow, LLC Orange County, its officers, agents and employees are included as an additional insured on the General Liability and Auto Liability if required by written/executed contract before a loss. Umbrella follows over the General Liability, Auto Liability and Employers Liability. Waiver of Subrogation applies to the General (See Attached Descriptions) Orange County 300 West Tryon Street PO Box 8181 Hillsborough, NC 27278-0000 1 of 2 #S34719091/M34716883 20NATIOPOWClient#: 2179029 JAW 1 of 2 #S34719091/M34716883 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04 SAGITTA 25.3 (2016/03) DESCRIPTIONS (Continued from Page 1) Liability, Auto Liability and Workers Compensation if required by contract and where permitted by law. Thirty (30) day notice of cancellation, except for 10 days non-payment of premium, applies on the General Liability, Auto Liability, and Workers Compensation policies if required by contract. 2 of 2 #S34719091/M34716883 Docusign Envelope ID: 2F58BEE5-DDBE-42EB-8DFA-5E2508488B04