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HomeMy WebLinkAboutAgenda 03-01-22; 7-a - 203 Project Status Update 1 ORANGE COUNTY BOARD OF COMMISSIONERS ACTION AGENDA ITEM ABSTRACT Meeting Date: March 1, 2022 Action Agenda Item No. 7-a SUBJECT: 203 Project Status Update DEPARTMENT: Asset Management Services (AMS) ATTACHMENT(S): INFORMATION CONTACT: 1) Original Project Budget Steven Arndt, AMS Director, 919-245- 2) Project Bidding, Approval and Financing 2658 Memorandum 3) Tentative GMP (February 22, 2022) PURPOSE: To receive an update of the 203 Project including the current status of the Guaranteed Maximum Price (GMP) development and to provide direction on the range of options to consider as next steps. Final consideration is currently scheduled for the Board's Business meeting on March 15, 2022. BACKGROUND: At the March 10, 2020 Orange County Board of Commissioners' Business meeting, the Board approved a final scope and budget for the construction of the 203 Project, named for its address at 203 South Greensboro Street, Carrboro, NC. This project is a joint venture between the Town of Carrboro and Orange County that is intended to construct an Orange County library branch, as well as permanent facilities for the Skill Development office. The Town of Carrboro portion of the project includes meeting spaces, a small theater, and offices. The proposed site of the development at South Greensboro Street is located on an existing Carrboro municipal parking lot near the center of the town. At that meeting, the Board approved a construction budget of $11,777,000 for the Orange County portion of the project. The total approved construction budget, including Carrboro's portion, was $22,282,000 (Attachment 1). This project is being performed through a Construction Manager at Risk (CMAR) delivery method. This delivery method entails a commitment by the Construction Manager (CM) to deliver the project within a Guaranteed Maximum Price (GMP)which is based on the construction documents and specifications at the time of the GMP plus any reasonably inferred items or tasks. The project architect selected for the project is Perkins & Will and the Construction Manager is the Barnhill Contracting Company. The design process began shortly after the approval of the project with the start of Schematic Design (SD) development. At the completion of the Schematic Design phase in November 2020, a construction estimate derived from the design showed that the project was significantly over budget. A Value Engineering (VE) effort immediately ensued and scope modifications were made to bring the project costs down. After the completion of Value Engineering, the project was still 2 over budget, and at the March 2, 2021 BOCC Business meeting, the Board approved additional funding through a combination of capital funding reallocation and a minor scope reduction to close the budget gap of $1,807,160. Including the CMAR fee of $723,520, Orange County's portion of the construction budget totaled $14,232,856. The total construction budget, including Carrboro's portion, grew from $22,282,000 to $25,306,336. The cost overrun was attributed the escalating costs associated with the parking deck. The Town of Carrboro did not incur a cost overrun at that point in time. See the Chart #1, below for further detail: Chart #1 203 Project Original Construction Budget Town Orange County Total Construction 10,505,000 11,777,000 $22,282,000.00 CMAR Fee 568,480 723,520 $1,292,000.00 Total Const 11,073,480 12,500,520 $23,574,000.00 BOCC Schematic Budget Adjustment $1,807,160 $1,807,160.00 14,307,680 $25,381,160.00 Scope Adjustment(Part of BOCC Change) -74,824 -$74,824.00 Revised Construction Budget(March 2021) $11,073,480 $14,232,856 $25,306,336.00 The project next proceeded into the Design Development (DD) phase of project design. Upon completion of Design Development in May 2021, a new construction estimate was prepared and the project was once again found to be significantly over budget. Another round of Value Engineering (VE) ensued, additional modifications were made, and the project cost was brought down within budget. On February 4, 2022, a memorandum was sent to the BOCC and Carrboro Town Council (Attachment 2)that provided a project bidding, approval and financing schedule. Per the schedule, thirty-two bid packages were released for bidding on January 17, 2022 with received bids opened on February 9, 2022. Unfortunately, several bid packages could not be opened on that date due to insufficient bidding by members of the construction community. Re-bidding of those deficient packages began on February 10, 2022 and were opened on February 17, 2022. The tabulation of all of the bid packages has produced a tentative Guaranteed Maximum Price of $34,692,067 (Attachment 3). This GMP is $9,385,731 over the March 2021 revised approved construction budget of$25,306,336. Orange County's share of the construction costs rose from $14,232,856 to $19,202,063, an increase of $4,969,207 over the March 2021 budget adjustment. See Chart #2 below for more details: Chart #2 Town Orange County Total Revised Construction Budget(March 2021) $11,073,480.00 $14,232,856.00 $25,306,336.00 Project GMP(tentative) $15,490,004.00 $19,202,063.00 $34,692,067.00 Estimated Additional Funds Needed $4,416,524.00 $4,969,207.00 $9,385,731.00 The escalation of construction costs can be attributed to the unprecedented supply chain disruptions and labor shortages associated with the ongoing COVID 19 pandemic. While all sub- 3 components of the construction budget experienced some escalation in the range of 3-5%, several areas stand out for their outsized contribution to the overall escalation: • Glass and Glazing increased 84% from $800,000 to $1,470,000. • Drywall and metal studs increased 40% from $999,000 to $1,398,609. • Electrical costs increased 36% from $2,900,000 to $3,946,000. Barnhill Contracting Company is now in the process of reviewing and revising these numbers and is expected to provide a final GMP by March 7, 2022. An agenda item requesting final review of the project GMP is scheduled for the Board's March 15, 2022 Business meeting. A total project cost based upon this tentative GMP, including design fees, Furniture, Fixtures and Equipment (FFE) and contingencies, is shown below: 03/01/22 Total Project Budget(Updated with GMP) Town Orange County Total A.Construction Total Construction&CMAR $15,490,004.00 $19,202,063.00 $34,692,067.00 B.Design Architectural Fees(Ratio of CBO/OC Sq. Ft. =44.52/55.48) $752,074.13 $937,220.87 $1,689,295.00 Supp.Architectural Fees(Ratio of CBO/OC Sq. Ft. =44.52/55.48) $252,784.56 $315,015.44 $567,800.00 $1,004,858.69 $1,252,236.31 $2,257,095.00 C.HE&Contingency Furniture,Fixtures and Equipment(FF&E) $1,688,850.00 $802,225.00 $2,491,075.00 Owner's Contingency(5%) @ Ratio of CBO/OC 44.52/55.48 $772,245.00 $962,358.00 $1,734,603.00 Subtotal FFE&Contingency $2,461,095.00 $1,764,583.00 $4,225,678.00 TOTAL Project Budget $18,955,957.69 $22,218,882.31 $41,174,840.00 FINANCIAL IMPACT: Orange County's share of the project construction budget overrun is approximately $4,968,033. Project Owner's Contingency, based upon a 5% of the GMP, rose from $530,050 to $962,358, an additional $432,300. Total construction financial impact is $5,400,333. Additional operating costs for the new Library are currently estimated to be $537,670 in the first full year of operation. Final consideration of next steps is scheduled for the Board's March 15, 2022 Business meeting. SOCIAL JUSTICE IMPACT: The following Orange County Social Justice Goals are applicable to this item: • GOAL: FOSTER A COMMUNITY CULTURE THAT REJECTS OPPRESSION AND INEQUITY The fair treatment and meaningful involvement of all people regardless of race or color; religious or philosophical beliefs; sex, gender or sexual orientation; national origin or ethnic background; age; military service; disability; and familial, residential or economic status. • GOAL: ENSURE ECONOMIC SELF-SUFFICIENCY 4 The creation and preservation of infrastructure, policies, programs and funding necessary for residents to provide shelter, food, clothing and medical care for themselves and their dependents. • GOAL: ENABLE FULL CIVIC PARTICIPATION Ensure that Orange County residents are able to engage government through voting and volunteering by eliminating disparities in participation and barriers to participation. Proceeding with the 203 Project will allow the County to provide amenities for the surrounding Carrboro community. ENVIRONMENTAL IMPACT: The following Orange County Environmental Responsibility Goal impacts are applicable to this item: • ENERGY EFFICIENCY AND WASTE REDUCTION Initiate policies and programs that: 1) conserve energy; 2) reduce resource consumption; 3) increase the use of recycled and renewable resources; and 4) minimize waste stream impacts on the environment. • CLEAN OR AVOIDED TRANSPORTATION Implement programs that monitor and improve local and regional air quality by: 1) promoting public transportation options; 2) decreasing dependence on single-occupancy vehicles, and 3) otherwise minimizing the need for travel. • RESULTANT IMPACT ON NATURAL RESOURCES AND AIR QUALITY Assess and where possible mitigate adverse impacts created to the natural resources of the site and adjoining area. Minimize production of greenhouse gases. The design of the 203 Project embraces many energy efficiency technologies and green construction methodologies. The building site is located on a public transportation route and includes a bus stop. RECOMMENDATION(S): The Manager recommends that the Board review and discuss the information on the 203 Project and provide direction to staff on the final range of options to consider at the Board's March 15, 2022 Business meeting. 5 Attachment #1: Original Project Budget Option 1 - Budget Allocation with Skills Development Square Cost Per Carrboro Orange County Function Feet unit Cost Cost Total Cost A.Construction Costs Recreation and Parks Program and Office Space 15,000 $ 315 $ 4,725,000 $ - $ 4,725,000 WCOM Radio*during SD to be reduced to 500 sgft with grossing factor 850 $ 370 $ 314,500 $ $ 314,500 Seed Library 200 $ 315 $ 63,000 $ 63,000 Virtual Justice Center 500 $ 315 $ 157,500 $ - $ 157,500 Teen Space 1,200 $ 315 $ 378,000 $ - $ 378,000 Black Box 4,200 $ 500 $ 2,100,000 $ - $ 2,100,000 Library 15,000 $ 315 $ - $ 4,725,000 $ 4,725,000 Skills Center 12,600 $ 315 $ - $ 3,969,000 $ 3,969,000 Common Area Site and Civil Work(Ratio of CBO/OC Sq. Ft. 44156) - - $ 792,000 $ 1,008,000 $ 1,800,000 Parking(Ratio Cl30/OC Spaces=79/83) - $ 25,000 $ 1,975,000 $ 2,075,000 $ 4,050,000 Subtotal-Construction 49,550 - 10,505,000 11,777,000 22,282,000 B.[Design&(MAR Fees Architectural Fees (Ratio of CBO/OC Sq.Ft.®44/56) $ 743,290 $ 946,005 $ 1,689,295 Supp.Architectural Fees(Ratio of CBO/OC Sq. Ft.=44/56) $ 249,832 $ 317,968 $ 567,800 CMAR Fees(Ratio of CBCT/OC Sq. Ft. =44/56) $ 568,480 5 723,520 $ 1,292,000 Subtotal-Design&CMAR Fees 5 1,561,607 $ 1,987,493 3,549,095 C. HE&Contingency Furniture, Fixtures and Equipment(FF&E) $ 1,250,000 Owner's Contingency(5%) @ Ratio of CBO/OC 44/56 $ 525,250 $ 588,850 $ 1,114,100 D.Total Construction and Service Fees 49,550 12,591,852 15,603,343 $ 28,195,195 Carrboro Square Footage 21,950 44% Orange County Square Footage 27,600 56% Total Square Footage 49,550 100% 6 Attachment #2: 203 Project Bidding, Approval and Financing Memorandum C)R AKIrX rni INITY v� v •1 .vim vv v. 111 1 NORTH CAROLINA MEMORANDUM TO: Orange County Board of County Commissioners Town of Carrboro Town Council FROM: Bonnie Hammersley,County Manager Richard J.White 111,Town Manager DATE: February 4,2.022 SUR ECT: The 203 irProject Construciion Bidding and Approval Scneduie On December 22,2021,County and T own stars met to discuss the progress of the 2u"3 Project ana to develop a construction bidding and approval schedule.The purpose of this memorandum is to share that schedule with you. Meeting agenda items will be scheduled such that Orange County Board of County Commissioners (BOCC)and Carrboro Town Council approvals occur on the same night. i fie 203 Project Bidding Scireduie and Approvai muestones(governing board meetings in Bola)[onow: �� L january i r•— ilia Advertisemem by csamniii 2. February 4"—Public Bid Opening(Town Nall) 3. February 16"—Re-bid specific scopes if needed 4. February 16"through March 4"—Detailed scope&bid review by Barnhill 5. March I'—Update provided to governing boards with status of Guaranteed Maximum Price (GMP)—Barnhill available to attend both meetings 6. March 7"—Final GMP provided to town staff by Barnhil l 7. March 15t'—Final GMP presented and voted on by governing boards,Town Council authorizes contract with Barnhill,BOCC&Town Council authorize Development Agreement amendment 8. April 2"d—Application submitted to Local Government Commission(LGC) 9. May 3'd—LGC approval 10. nr<`ray s•-—T own Council approves financing The Town will issue a Request for Proposals (RFP) for the implementation of solar photovoltaic (PV) systems in conjunction with the 203 Project construction bid documents so that the Town can fully understand the cost implications of such development through a variety of potential financing options,e.g., full ownership, leasing, and/or debt financing. The Town has received an Orange County Community Climate Action Grant in the amount of$40.568 that will help fund a portion of the solar photovoltaic panels and the green roof. Town staff is planning for communications regarding construction and parking impacts on the downtown. A formal groundbreaking will be coordinated with Orange County and the Town. Please let us know if we can provide additional information. cc: Travis Myren,Grange County Assistant County Manager Gary Donaldson,Orange County Finance Director Steve Arndt,Crane County Asset Management Services Director Arche McAdoo,Carrboro Finance Director Trish McGuire,Carrboro Planning Director Ben Schinadeke,Carrboro Capital Projects Manager 8 Attachment #3 Tentative GMP (2/22/22) BARNHILL CONTRACTING GUARANTEEDMAXIMUM PRICE-DRAFT COMPANY February 22,2022 The 203 Project Carrboro,NC Building Area= 199,338 SQF F Amount Total CostISF Cost of the Work Subcontract Base Bid 1 $28,796,592 $0.00 Subtotal Cost of Work 1 $28,796,5921 $29,796,5921 $263.37 Contingencies Construction Contingency $1,505,1781 1 $13.77 Subtotal Contingencies 1 $1,505,1781 $30,301,7701 $277.14 General Conditions Labor 1 $0 $0.00 Subtotal General Conditions 1 $1,900,5771 $32,202,3471 $294.52 Bonds&Insurances CMAR Insurances&Bonds $726,297 $6.64 Subcontractor Default Insurance $359,957 $3.29 Subtotal Bonds&Insurances $1,096,254 $33,288,602 $304.46 Fees&Allowances Construcbcn Management Fees 1 $1,296 959 $11.86 Subtotal Fees&Allowances 1 $1,2136,9591 $34,585,5601 $316.31 Cost of the Work with Accepted Alternates Accepted Alternates: E-1:EV-Ready Parking Spaces(Shared) $25,724 $0.23 L-11:Soil Cells(Town of Carrboro) $41,600 $0.38 CST-1:Theatrical Drapes(Town of Carrhoro) $39,683 $0.36 Subtotal Cast of Work with Accepted Alternates $106,507 $34,692,0671 $317.29 GMF Total with Alternates $34,692,067 $317.29